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Robust level sensors for varied applications

gillsc.com

7010-30-086 Iss. 5

Contents

1. Product description

1.1 Product overview

1.2 BSP, UNF and 5 bolt SAE models

1.3 NPT models

2. Getting started

4.2 Cable length & strain relief

4.3 1.125” UNF Thread installation

4.3.1 Using the O-ring

4.3.2 Using the gasket

4.4 1.25” BSP Thread installation

4.4.1 Using the O-ring

4.4.2 Using the gasket

4.5 SAE 5-Bolt installation

4.6 2” NPT Thread installation

5. Specifications

5.6 Part number configuration

6. Maintenance

7. Appendix

Содержание 7010

Страница 1: ...gillsc com 7010 30 086 Iss 5 2021 Gill Sensors Controls Limited Robust level sensors for varied applications Manual ...

Страница 2: ...tallation 9 4 1 Parts supplied 10 4 2 Cable length strain relief 10 4 3 1 125 UNF Thread installation 11 4 3 1 Using the O ring 11 4 3 2 Using the gasket 12 4 4 1 25 BSP Thread installation 13 4 4 1 Using the O ring 13 4 4 2 Using the gasket 14 4 5 SAE 5 Bolt installation 15 4 6 2 NPT Thread installation 16 5 Specifications 17 5 1 General 17 5 2 Mechanical 17 5 3 Electrical 17 5 4 Analogue outputs...

Страница 3: ...desired liquid The liquid level between these points is determined by proportionally relating the output to the two set points while taking account for the dielectric constant value of the liquid If requested further accuracy can be gained by compensating for the effect of temperature changes on the output in a given liquid with offsets across the temperature range Your chosen calibration has pass...

Страница 4: ...ional information required The sensor electronics are housed in the flange outside the measurement tank The outer tube is placed into the measurement tank such that will be submerged in liquid The sensor can be installed using either built in thread or a five bolt SAE mounting both providing a tank seal 1 1 BSP UNF and 5 bolt SAE models NOTES Diagram NOT to scale All dimensions in mm See technical...

Страница 5: ... P 6 3 57 180 5 6 7 21 03 6 35 0 5 2873876 48 9 520 037 5 72 8 5 29 5 7 35 5 7 0 68 5 0 17 5 1 6 287387 7 3 25 7 6 6 21 5 287387 23 1 2 725 287387 Y 0 080 6 7 72 5281 9 1 5 5 7 72 P 02817 1 55 1 0 176 72 6833 7 1 6 2 7 1 6 7 0 7 5 1 5VLO 1 82526 21 6 1 2 5 1 5 6 67 17 5 25 NOTES Diagram NOT to scale All dimensions in mm See technical drawings for full detail Outer Tube Cable Flange NPT Thread 1 3 ...

Страница 6: ... of 0 25 V to4 75 V The sensor can be configured to a maximum output range of 0 25 V to 10 V The power supply must be at least 0 5V greater than the maximum output voltage required The switch output requires a pull up resistor of 1 kOhm to 10 kOhms Current The current output is 4 20 mA The measurement output requires a 250 Ohm load resistor across the output The switch output requires a pull up re...

Страница 7: ...ng system requirements are 32 bit x86 or 64 bit x64 processor Windows 7 or later 1 Gb RAM 500 Mb disk space One free USB port to connect a sensor A connector is required to configure the sensor with a computer Gill Sensors Controls Limited provide an RS232 to USB adaptor P N 1484 00 086 Please contact us if your require this device The GSlevel User Manual is accessible through the software Install...

Страница 8: ...hat shown below The sensor is supplied so that it reports the level in a linear path as the level rises However this will not be suitable for an irregular shaped tank such as that shown below In this situation 50 of the tank volume is not half way up the probe To correct for this tank profiling can be used This can be done in the GSlevel software and is covered in detail in the GSlevel User Manual...

Страница 9: ...e contact Gill Sensors Controls Limited Safety Warning This equipment is not ATEX certified and has not been designed for use in areas which fall within the scope of the ATEX directive If an area of intended usage is within the scope of the ATEX directive then contact Gill Sensors Controls Ltd for further information All 7010 sensors using the 1 125 UNF or 1 25 BSP fitting can be mounted using the...

Страница 10: ...ittings The 2 NPT sensor has a top exit cable and requires a minimum of 75mm clearance above the top of the tank Sideways clearance may also be required and should be accounted for 4 1 Parts supplied 7010 Liquid Level Sensor O ring and Gasket Quick Start Guide 4 2 Cable length strain relief The sensor is provided with a flying lead of 1000mm which may be shortened appropriate to the application En...

Страница 11: ...e If a chamfer cannot be created then the supplied Gasket should be used Ensure that sufficient space is allowed around the sensor flange for the cable to bend 4 3 1 Using the O ring The recommended mounting hole and chamfer size for the O ring is shown below Fit the O ring above the male thread on the sensor Ensure the O ring is centred and sits within the chamfer tighten the sensor using a adjus...

Страница 12: ...ill Sensors Controls Limited 12 4 3 2 Using the gasket The recommended mounting hole for the gasket is shown below Fit the gasket over the thread mount black face up Ensure the gasket is centred under the sensor and tighten the sensor using a adjustable spanner to a torque of 50 Nm ...

Страница 13: ... If a chamfer cannot be created then the supplied Gasket should be used Ensure that sufficient space is allowed around the sensor flange for the cable to bend 4 4 1 Using the O ring The recommended mounting hole and chamfer size for the O ring is shown below Fit the O ring above the male thread on the sensor Ensure the O ring is centred and sits within the chamfer tighten the sensor using a adjust...

Страница 14: ...ill Sensors Controls Limited 14 4 4 2 Using the gasket The recommended mounting hole for the gasket is shown below Fit the gasket over the thread mount black face up Ensure the gasket is centred under the sensor and tighten the sensor using a adjustable spanner to a torque of 50 Nm ...

Страница 15: ... 1 125 UNF or 1 25 BSP fitting come with a SAE 5 bolt installation option This installation option requires 5 holes to be tapped into the tank The pattern for these holes is outlined below The sensor should be fitted with a gasket if the SAE 5 bolt installation method is used Fit the gasket over the bolts black face up and tighten the bolts to a torque of 10 Nm each ...

Страница 16: ...the sensor uses a tapered thread system where a seal is made to the tank as the thread is tightened The following diagrams give dimensions relevant to the installation A suitable aperture should be made available in the tank to accept the 2 NPT fitting Use of PTFE tape or pipe sealant is recommended for this installation type PTFE or Pipe sealant Tapered threads ...

Страница 17: ...MC EN 61000 EN 61326 EN 60945 5 2 Mechanical Construction Materials Stainless Steel 316 FEP PEI Probe Length 100mm to 2000mm in standard increments Mounting Options SAE 5 bolt 1 125 UNF 1 25 BSP or 2 NPT threaded Weight From 300g dependent on length 5 3 Electrical Voltage 4 20 mA Supply Voltage 5 to 32 VDC 9 to 32 VDC Over Voltage Protection 32 VDC Supply Current 12 VDC 15 mA Reverse Polarity Prot...

Страница 18: ...trols Limited 18 5 5 Connections Cable 20 AWG TYPE 44 DR25 sleeving Cable Tail Length 1000mm 5 6 Part number configuration The configuration of the sensor can be determined from its part number designation engraved on the flange The interpretation of the part number designation is outlined below ...

Страница 19: ...sing the tank profiling feature will offset the effect of irregular shaped tanks on the accuracy of the measured level Please contact Gill Sensors or Controls Ltd using the details at the end of this document in the first instance with any further issues to be resolved Where necessary a product return may only be arranged with prior authorisation from Gill Sensors Controls Ltd An RMA authorisation...

Страница 20: ...xxxx 7010 00 3KB xxxx 7010 00 3KC xxxx 7010 00 3LA xxxx 7010 00 3LB xxxx 7010 00 3LC xxxx 7010 00 4KA xxxx 7010 00 4KB xxxx 7010 00 4KC xxxx 7010 00 4LA xxxx 7010 00 4LB xxxx 7010 00 4LC xxxx The object of the declaration described above is in conformity with the relevant Union harmonisation legislation Reference Description 2014 30 EU Electromagnetic Compatibility EMC Directive 2011 65 EU EU 2015...

Страница 21: ...Limited are continually enhancing their products and specifications and reserve the right to change or revise the information supplied in this document without notice and without obligation to notify any person or organisation of such revision or change The information contained in this manual remains the property of Gill Sensors Controls Limited and should not be copied or reproduced for commerci...

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