11. BEFORE INSTALLING THE PASSENGER SIDE HEADER. NOTICE ON DRIVER AND
PASSENGER SIDE HEADER, THERE ARE SLOTTED BOLT HOLES ON THE BOTTOM ALSO
ON THE FLANGE.INSTALL NEW BOLTS WITH THE GASKET LEAVING AT LEAST 3/8 OF
INCH GAP THEN INSTALL THE HEADER.
12. APPLY A SMALL AMOUNT OF HI-TEMP SEALER TO THE EXHAUST PIPE FLARE, THEN
INSTALL THE PASSENGER SIDE HEADER THROUGH THE WHEELWELL. ATTACH
USING THE SUPPLIED BOLTS AND GASKETS. APPLY A SMALL AMOUNT OF ANTI-SEIZE TO
THE THREADS OF THE BOLTS BEFORE TIGHTENING.THEN RE-INSTALL THE STARTER
INTO THE BELL HOUSING.
13. RE-CONNECT THE EXHAUST SYSTEM TO THE NEW HEADERS USING THE
HARDWARE PROVIDED.(RE-CONNECT DRIVE SHAFT WHERE APPLICABLE)WHEN RE-
ATACHING THE FACTORY Y-PIPE USE A SMALL AMOUNT OF GASKET SEALER AT THE
FLANGE GASKET BEHIND THE CONVERTER. THEN RE-PLUG THE O2 SENSOR’S IN.
14. RE-INSTALL THE INNER WHEELWELLS (IF REMOVED). CHECK TO ENSURE THAT
THERE ADEQUATE CLEARANCE ON ALL BRAKE LINES, WIRE LOOMS, A/C LINES,
ETC. IT IS RECOMMENDED THAT YOU REMOVE THE PASSENGER SIDE WHEEL WELL
FLAP.
15. RE-INSTALL THE FRONT WHEELS AND TORQUE TO FACTORY SPECS.
(SEE OWNER'S MANUAL).
16. RECONNECT THE BATTERY.
17. RE-CHECK EVERYTHING!
18. START THE ENGINE, CHECK FOR LEAKS AND TEST DRIVE. THEN LET THE ENGINE
COOL AND THEN RE-TORQUE THE HEADER BOLTS.
19. PERIODICALLY CHECK AND RETIGHTEN THE HEADER BOLTS.
NOTE: IT IS NOT UNUSUAL WHEN INSTALLING HEADERS TO GET A BURNING
SMELL. THIS IS NORMAL AND IT WILL GO AWAY!
PARTS LIST:
(1) DRIVER'S SIDE HEADER ASSEMBLY
(1) PASSENGER'S SIDE HEADER ASSEMBLY
(2) HEADER GASKETS (HEADER TO HEAD FLANGE)
(4) COLLECTOR BOLTS AND NUTS,WASHERS
(20) 8mm X 1.25mm BOLTS WITH STAR WASHERS
(1) EGR PLUG
