background image

7

ITEM PART

DESCRIPTION

 QTY.

29

07369

Manifold Head

1

30

07010

Pressure Ring, P55W

3

30

07221

Pressure Ring, P56W

3

31

07011

V-Sleeve, P55W

3

31

06076

V-Sleeve, P56W & P56W-HK

3

31

06537

V-Sleeve, P56HT

3

31A

06537

High Pressure Seal (P56W-HK)

3

31A

13355

High Pressure Seal (P56HT)

3

32

07012

Support Ring, P55W

3

32

07209

Support Ring, P56W, P56W-HK

3

33

07210

Pressure Spring

3

34

07325

Retainer, Spring (except P56HT)

6

34

06018-0100 Retainer, Spring (P56HT only)

6

35

06017-0100 Valve Spring

6

36

06016

Valve Plate

6

37

06014

Valve Seat

6

38

06015

O-Ring, Valve Seat

6

39

07211

Adapter, Inlet Valve (except P56HT) 3

39

13356

Adapter Inlet Valve (P56HT only) 3

40

07212

O-Ring, Adapter

3

41

07213

Plug, Manifold (Inlet Only)

3

42

07214

O-Ring, Manifold Plug (Inlet)

3

43

07034

Plug, and O-ring (Discharge)

3

44

07035

O-Ring, Manifold Plug (Discharge) 3

45

07215

Stud, Manifold

4

46

08040

Hex Nut, Manifold Stud

4

47

08041

Spring Washer, Stud

4

48

07017

Housing, Rear V-Sleeve, P55W

1

48

07036

Housing, Rear V-Sleeve, P56W

1

49

07218

O-Ring, Rear V-Sleeve Housing

1

50

06241

Grooved Seal Ring, Brown, P55W 3

50

08358

Grooved Seal Ring, Black, P56W 3

51

06242

Support Ring,  white, P56W

3

51

06240

Support Ring, white, P56W

3

52

07109

Plug, 1/2" BSP

1

52

07110

Gasket, 1/2" (except P56HT)

1

53

13338

Plug, 3/8" BSP

1

53A

08486

Copper Crush Washer, 3/8" BSP
(except P56HT)

1

P55W / P56W / P56W-HK / P56HT PARTS LIST

ITEM PART

DESCRIPTION

 QTY.

1

07180

Crankcase

1

2

07181

Oil Filler Cap with Gasket

1

2A

07182

Gasket, Oil Filler Cap

1

3

07183

Cover, Crankcase

1

4

07184

O-Ring, Crankcase Cover

1

5

07185

Oil Dip Stick Assembly

1

6

01009

O-Ring, Dip Stick

1

7

07186

Oil Sight Glass

1

8

07187

Gasket, Oil Sight Glass

1

9

07188

Screw, Crankcase Cover

4

10

07223

Spring Washer (except P56HT)

4

10

07223-0100 Spring Washer, (P56-HT only)

4

11

07190

Oil Drain Plug Assembly

2

11A

13262

Gasket, Oil Drain Plug

2

12

07192

Bearing Cover

2

12

13402

Bearing Cover (P56HT only)

2

13

07193

O-Ring, Bearing Cover

2

14

01166

Radial Shaft Seal

2

15

01086

Ball Bearing

2

16

07196

Screw, Bearing Cover (except P56HT) 6

16

07114

Screw, Bearing Cover (P56HT only) 6

17

07197

Shaft Protector (except P56HT)

1

17

13329

Shaft Protector (P56HT only)

1

18

13330

Crankshaft (24mm)

1

18

13354

Crankshaft (22mm)

1

19

13331

Straight Key, 8mm

1

19

01024

Woodruff Key (P56HT)

1

20

1

07199

Connecting Rod Assembly

3

21

1

01027

Conn. Rod Screw w/ Washer

6

22

07201

Plunger Base w/ S.S. Crosshead

3

23

01031

Crosshead Pin

3

24A

07021

Ceramic Plunger 18mm, P55W

3

24A

06066

Ceramic Plunger, 20mm, P56W (HK) 3

24B

08456

Tension Screw

3

24C

07676

Copper Gasket

3

25

06648

Flinger

3

26

07206

Crankcase Oil Seal

3

26A

07764

Spacer Sleeve

3

28

07207

Shim, Manifold Stud

2

1

Item #20 comes with item #21.

2

For weep pumps manufactured prior to 7/00

consult earlier manuals (1/98 and before) for the

correct parts in your pumps.

Содержание P55W

Страница 1: ...n Instructions page 2 Pump Specifications pages 3 5 Exploded View page 6 Parts List page 7 Kits page 8 Trouble Shooting page 9 Repair Instructions page 10 13 Pump Mounting Selection Guide page 14 Recommended Spare Parts List page 14 Torque Specifications page 14 Dimensions page 15 Warranty Information back page ...

Страница 2: ...y with any of these conditions invalidates the warranty 1 Prior to initial operation add oil to crankcase so that the oil level is between the two lines on the oil dipstick DO NOT OVERFILL Giant Recom mended Oil Crankcase oil should be changed after the first 50 hours of operation then at regular intervals of 500 hours or less depending on operat ing conditions recommended by Giant Industries Inc ...

Страница 3: ...1420 RPM 0 94 Mechanical Efficiency 1420 RPM 0 86 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above Specifications Model P55W PULLEY INFORMATION Pulley selection and pump speed are based on a 1725 RPM motor and B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations i...

Страница 4: ...kg Crankshaft Diameter 24mm Volumetric Efficiency 1420 RPM 0 94 Mechanical Efficiency 1420 RPM 0 86 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above Specifications Models P56W P56W HK PULLEY INFORMATION Pulley selection and pump speed are based on a 1725 RPM motor and B section belts When selecting desired GPM ...

Страница 5: ...output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then select appropriate motor and pump pulley from the same line 2 The desired pressure is achieved by selecting the correct nozzle size that corresponds with the pump GPM 87000 GPM X PSI 1450 RPM NPSHR FT HEAD HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas e...

Страница 6: ...6 Exploded View P55W P56W P56W HK P56HT ...

Страница 7: ...sher 3 8 BSP except P56HT 1 P55W P56W P56W HK P56HT PARTS LIST ITEM PART DESCRIPTION QTY 1 07180 Crankcase 1 2 07181 Oil Filler Cap with Gasket 1 2A 07182 Gasket Oil Filler Cap 1 3 07183 Cover Crankcase 1 4 07184 O Ring Crankcase Cover 1 5 07185 Oil Dip Stick Assembly 1 6 01009 O Ring Dip Stick 1 7 07186 Oil Sight Glass 1 8 07187 Gasket Oil Sight Glass 1 9 07188 Screw Crankcase Cover 4 10 07223 Sp...

Страница 8: ...Valve Spring S S 6 36 06016 Valve Plate 6 37 06014 Valve Seat 6 38 06015 O Ring 6 Plunger Packing Kit P55W 09088 Item Part Description Qty 31 07011 V Sleeve 3 Plunger Packing Kit P56W 09037 Item Part Description Qty 31 06076 V Sleeve 3 Plunger Packing Kit w Weep Seals P55W 09089 Item Part Description Qty 31 07011 V Sleeve Front 3 50 06241 Rear V Sleeve 3 51 06242 Support Ring 3 Plunger Packing Kit...

Страница 9: ...case oil with recommended lubricant Cavitation Check inlet lines for restrictions and or proper sizing Rough Pulsating Worn packing Replace packing Operation with Inlet restriction Check system for stoppage air Pressure Drop leaks correctly sized inlet plumbing to pump Accumulator pressure Recharge Replace accumulator Unloader Check for proper operation Cavitation Check inlet lines for restriction...

Страница 10: ... to 50 ft lbs 2 Remove the discharge spring retainer 34 valve spring 35 and valve plate 36 8 Inspect and clean the manifold and pressure ring Reinstall the pressure ring 30 with the groved side pointed towards the front Insert v sleeve 31 high temperature seals 31A for P56W HK P56HT pumps support ring 32 and pressure spring 33 into the manifold 29 30 32 33 4 Drain the oil from the pump Turn the pu...

Страница 11: ...will melt any excess loc tite beneath the ceramic plunger allowing easy removal 12 Replace copper ring 24C onto plunger bolt 24B Slide plunger bolt assembly into ceramic plunger 24A Apply a light film of loc tite to plunger bolt threads and place plunger assembly onto stainless steel plunger base 22 and tighten to 105 in lbs 13 To replace plunger oil seals 26 proceed to Gear End Disassembly sectio...

Страница 12: ...lling straight out of the crankcase crosshead guides Notice that the connecting rod 20 halves are numbered or colored Connecting rods must be positioned with their numbers or colors on the upper left hand side in the same numerical sequence as when they were removed 21 Using a dowel and a rubber mallet tap the oil seals 26 out from the rear of crankcase 1 The area onto which the oil seal rests sho...

Страница 13: ...s when they were removed 28 Replace near side bearing 15 on crankshaft by using the Giant Bearing Tool and mallet to tap into place Take the crankshaft 18 end with the bearing 15 and insert the other end through the bearing housing and tap with a rubber mallet until the bearing is seated 29 When reassembling the connecting rods 20 note that the connecting rod halves are numbered or colored and tha...

Страница 14: ...ron 1 gr AB Section 01062 7 75 Cast Iron 2 gr AB Section Rails 01034 Steel Box Rails L 9 25 x W 1 18 x H 1 62 01075 Plated Steel Channel Rails L 9 00 x W 2 12 x H 2 50 Preventative Maintenance Check List Recommended Spare Parts List Check Daily Weekly 50hrs Every Every Every 500 hrs 1500 hrs 3000 hrs Oil Level Quality X Oil Leaks X Water Leaks X Belts Pulley X Plumbing X Recommended Spare Parts Oi...

Страница 15: ...15 P55W P56W P56W HK P56HT DIMENSIONS INCHES mm ...

Страница 16: ...arty 2 Normal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under thi...

Отзывы: