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ULTIMA series

USER MANUAL

Содержание 1300 LX

Страница 1: ...ULTIMA series USER MANUAL...

Страница 2: ...ure that our products are continually improved GETINGE LANCER reserves the right to make any changes to their features relating to technical developments Drawings and photos are non contractual ORIGIN...

Страница 3: ...CHAPTER 3 ULTIMA SERIES WASHERS 9 1 OPERATOR INTERFACES 9 1 1 TOUCH SCREEN 9 1 2 ICON LIST 9 1 3 ALPHANUMERIC KEYPAD 10 2 EMERGENCY STOP BUTTON 11 3 FUNCTIONS ACCESS BY LEVEL CODE 11 4 SAFETY ADVICES...

Страница 4: ...20 8 5 OPERATING MODES 20 8 6 PRINTER MAINTENANCE 20 8 7 NOTE PRINTING 21 9 USING OF THE ACCESSORIES 22 9 1 SOME EXAMPLES 22 9 2 FITTING THE BASKETS 24 9 1 LOADING GLASSWARE 26 CHAPTER 4 LAUNCHING A...

Страница 5: ...R ALARMS LIST 53 4 2 VALIDATION MONITOR PRO KIT ALARMS OPTION 55 4 3 CONDUCTIVITYMETER ALARMS OPTION 55 CHAPTER 8 MAINTENANCE OF THE WASHER 57 1 CHAMBER FILTERS 57 2 REGENERATING OF SOFTENER OPTION 58...

Страница 6: ...OF WATER PER OPERATION AND MODEL 67 1 3 LABELLING OF WATERS ACCORDING TO STANDARD AND OPTIONS 67 1 4 WATERS USED ON FACTORY PROGRAMMED CYCLES ACCORDING TO STANDARD AND SOFTENER OPTION 68 1 5 810 LX 81...

Страница 7: ...X and 815 LX using hot HEPA filtered air or the automatic electric door locking for the users comfort and safety Some of the main features of ULTIMA series washers User friendly touch screen that prov...

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Страница 9: ...standards a CE conformity declaration is delivered with the machines 1 3 MANUFACTURER This ULTIMA series washer is manufactured in our Center of Excellence for glassware washers GETINGE LANCER 30 Bd...

Страница 10: ...hemical products used Installation and maintenance must be carried out by staffs who have received training for this equipment 3 PRODUCT ADDITIVE LIABILITY ULTIMA series washers must be used under nor...

Страница 11: ...Login Logout Page Up Page Down Information System Door Open Door Close Light Back Confirm Close Documentation Program Edit Program Sampling Start Abort Stop Clear Alarm Cycle Details Alarm History Exp...

Страница 12: ...nagement System Reset Equipment ID Water Supplies Chemical Supplies Sequence Names Door Management Drying Regulation Download File Upload File Reboot System 1 3 ALPHANUMERIC KEYPAD When you press on a...

Страница 13: ...ermine the reason for the stop command and before resetting the emergency stop button In order to reset the machine turn the stop button red head clockwise or insert and turn the key only for emergenc...

Страница 14: ...solvents or other cleaning agents ensure that they have been purged from the items to be cleaned and allow potentially harmful or flammable fumes to dissipate before placing them in the apparatus In t...

Страница 15: ...VE ENVIRONMENT OR TO USE SOLVENTS HYDROCARBONS NITRIC ACID ALCOHOL ALCOHOL DERIVATIVES OR OTHER FLAMMABLE PRODUCTS IN THE MACHINE DO NOT FORCE DOOR LOCKING DEVICE DURING A WASHING CYCLE This machine u...

Страница 16: ...30 kg 66 lb Upper level in the chamber 23 kg 50 lb 23 kg 50 lb 23 kg 50 lb 26 kg 57 lb 26 kg 57 lb 26 kg 57 lb Check that your basket may support the weight of your parts to be washed You should only...

Страница 17: ...ened When washer is loaded washing cycle can begin Select the cycle and press the icon to start the program the door closes automatically At the end of the cycle the door opens automatically On standb...

Страница 18: ...N DELIVERED WITH THE MACHINE 6 1 PRODUCT TANK AREA ONLY FOR WASHER EQUIPPED WITH A PRODUCT COMPARTMENT The washer is equipped with a product compartment capacity 2 x 10L 2 5 gal tanks located on front...

Страница 19: ...DS CAN BE USED PLEASE REFER TO SUPPLIER S MATERIAL SAFETY DATA SHEET FOR SPECIFIC SAFETY AND FORMULATION INFORMATION REGARDING THE ACID USED IN THIS EQUIPMENT INCOMPATIBLE CHEMICAL LIQUIDS CAN HARM TH...

Страница 20: ...nged gloves mask safety glasses Locate the container s that need to be changed Unscrew the cap s from the empty chemical bottle s and take out the chemical suction tube s Unscrew the cap s from the fu...

Страница 21: ...If there is some paper in the printer when a new roll is necessary or a paper jam has occurred simply open the cover and press the paper advance button 7 4 LOADING PAPER 1 open the printer cover and...

Страница 22: ...the paper advance button while the printer is on standby mode makes the paper advance However the advance button has several other functions Pressing the button once and releasing it In standby mode m...

Страница 23: ...he user menu you can access to the reprinting cycles tickets and in the supervisor menu for printing program parameters configuration settings If the printer is in sleep mode the data launched from th...

Страница 24: ...btain correct cleaning and to avoid breakage of fragile items Items that can be easily moved or knocked over when loaded on the PST or PSBT rack should be secured in place The GC hold down screen shou...

Страница 25: ...integrated spring clip allows the star base to be moved up or down to accommodate different heights of glassware You should only use baskets that are suitable for the parts to be washed When your was...

Страница 26: ...eels of basket into rail slide and begin pushing basket into chamber Once the middle wheels of basket have gone past the locking device rotate it down to lock the basket in place Push basket and rail...

Страница 27: ...locked inside the chamber using a spring lock Before fitting basket you must Press the spring to release the rail Relax the pressure once the rail is completely clear RISK OF FINGER PINCH And after us...

Страница 28: ...02_EN_1612 26 9 1 LOADING GLASSWARE A MINIMUM CLEARANCE OF 25 MM 1 IN IS REQUIRED BETWEEN THE END OF THE INJECTOR AND THE BASE OF THE GLASSWARE PLEASE FEEL FREE TO CONTACT GETINGE LANCER FOR ADVICE OR...

Страница 29: ...the neutralizant acid Final rinse at 80 with the purified water Drying depending washer model Cooling depending washer model PROGRAMME 03 CHEMISTRY BIOLOGY Prewash with the detergent Wash with the de...

Страница 30: ...EVEL Depending upon the configured security level you may be prompted to login for access to certain menus and to launch a cycle There are two types of security levels 3 1 BASIC SECURITY LEVEL 1 Press...

Страница 31: ...assword is entered in the same manner as the user name Once both pieces of information have been entered the icon is pressed to complete the login process 4 LAUNCHING A CYCLE From the main menu the op...

Страница 32: ...Circle graph is shown Additional information Program Sequence Phase Total Cycle Time and Phase Time is shown in the display header The wash cycle can be stopped aborted by pressing the icon During the...

Страница 33: ...EN_1612 31 6 END OF CYCLE If the wash cycle is completed without incident the cycle complete display is shown Press the icon to acknowledge the cycle If washer is fitted with a door locking device the...

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Страница 35: ...on is pressed the sampling menu opens The operator can select to be taken during the cycle one sample before the final rinse draining phase final rinse sampling multiple samples before each draining p...

Страница 36: ...mple will open a menu in which you can perform different functions related to program cycles Pressing the icon will allow you to view the program setup for the current cycle Use the page up down icons...

Страница 37: ...ULTIMA series ACCESS TO THE USER S MENU NU_ULTIMA_02_EN_1612 35...

Страница 38: ...S MENU NU_ULTIMA_02_EN_1612 36 At any point you can press icon to send the program cycle data to USB or printer If the printer option is not fitted on washer the printer icon will be shown in grey to...

Страница 39: ...ou to select and then prime a chemical pump Select the desired chemical pump Once you press the icon the pump will run for 60 seconds or you can press The icon can be pressed at any time during the 60...

Страница 40: ...sing the icon will open a menu in which you can to select and edit ticket header and footer information and also reprint previous cycle tickets 4 1 TICKET HEADER Press the icon to display the header m...

Страница 41: ...REPRINTING TICKETS Press the icon to open the reprint menu and reprint previous tickets Note if the printer option is not fitted on washer the printer icon will be shown in grey to indicate that it i...

Страница 42: ...epending upon the defined security level Pressing on the icon will allow an operator to change their user name and password Each user can change his own user name and password Press icon Enter with th...

Страница 43: ...gram cycles Pressing the icon will allow you to edit the program parameters The sequence selection menu is shown Press the icons to page up down Pressing on sequence name PREWASH 1 in this example wil...

Страница 44: ...quipment Do not set back to back high temperature 85 c to 95 c heating phases Doing so can increase the temperature inside the machine and may activate some overheating devices To prevent this from oc...

Страница 45: ..._02_EN_1612 43 On each page you must press icon to save modification Follow this same process for other sequences you desire to setup Example screens of the different sequences are shown below If you...

Страница 46: ...ULTIMA series ACCESS TO THE USER S MENU NU_ULTIMA_02_EN_1612 44...

Страница 47: ...chiving of printouts issued by the washer and recording of maintenance operations corrective and preventive REGARDLESS OF THE RESULTS OF THE PROCESSED CYCLE YOU MUST REVIEW THE WASHER PRINTOUTS BEFORE...

Страница 48: ...measured both the preset and measured values are printed out Recirculation pump pressure a pressure sensor will measure and print out the value If the value is higher than the set value an alarm will...

Страница 49: ...r verification of proper functioning of the recirculating pump Two flow meters measure the exact quantity of chemical taken by the machine during the cycle One water level pressure stat for verificati...

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Страница 51: ...he electrical control circuit has been tripped CONSULT THE MAINTENANCE DEPARTMENT Abnormal noise One of the washing arms is touching one or more of the items to be washed Check the loading of the wash...

Страница 52: ...tive in Standby mode Pressing the icon will allow you to export the alarm history data to USB or the printer by pressing on the appropriate icon If the printer option is not fitted on washer the print...

Страница 53: ...nfigured ENTER A BATCH ID Required batch ID is missing DOOR OPEN Door is opened or unlocked ADDITIVE 1 LOW LEVEL optional for 810LX and 815 LX The following message is displayed at the start of the cy...

Страница 54: ...of the upcoming preventative maintenance is shown on the display Acknowledge the reminder Schedule a preventative maintenance service call REGENERATION RENEWAL only for washers with regeneration The f...

Страница 55: ...nd valves 10 FILLING FAULT PURIFIED WATER During the filling phase the water high level switch was not reached within the configured filling time Check opening of valves Check pressure of water supply...

Страница 56: ...TEMPERATURE INCREASE TOLERANCE parameter for water heating 52 COLUMN DRYING FAULT During the heating phase the temperature has not reached the set point within 4 minutes Check the heaters Check the p...

Страница 57: ...itter look at the pressure and calibrate it if necessary Check the low limit value for the pressure alarm This value is used for this alarm Pressure transmitter must give 4mA when the pump is stopped...

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Страница 59: ...HIDRIC EVEN AT LOW CONCENTRATIONS ETC DURING THE CLEANING OPERATIONS INSIDE THE CHAMBER IT IS CONVENIENT TO WEAR SAFETY GLOVES WITH GLOVES AND TO PAY ATTENTION TO THE EVENTUAL EDGE TOOLS NEEDLES INSTR...

Страница 60: ...LT POT CAP AFTER FILLING WITH SALT 3 STRAINER FILTERS Check the cleanness of the strainer filters and clean them if needed Debris in the filters will increase the filling times and could activate the...

Страница 61: ...NG PRODUCTS FOR EXTERIOR PANELS DETERGENTS WASHING LIQUIDS All types of detergents washing liquids and commercial soaps are generally usable as long as they do not contain chlorinated products ABRASIV...

Страница 62: ...nsure the operation of the washer The preventive maintenance reduced the risks of stoppings of the washer due to breakdowns and makes it possible to lengthen the lifespan of the equipment The washer s...

Страница 63: ...y tightened X X X X Check all column seals for leaks and cracks X X X X Check spray arm support seals for leaks and cracks X X X X Check spray arms and bushings for wear X X X X Check door seal and ga...

Страница 64: ...readed Connection 33080026 2 Water Inlet Filter Seal 17010025 3 Spray Arm Washer 31040012 2 Heating Relay 20030007 1 9 2 RECOMMENDED SPARE PARTS 820 LX Description Part Quantity Machine Door Spring 12...

Страница 65: ...y Arm Washer 31040012 2 Heating Relay 20030007 1 Drying Hepa filter 17020033 1 Fan of the dryer 23080170 1 9 4 RECOMMENDED SPARE PARTS 1300 LX Description Part Quantity Machine Door Spring 12010003 2...

Страница 66: ...l 14040025 1 Bottom Door Seal 04120002 1 Column Seal 14030041 4 Threaded Connection 33080026 4 Water Inlet Filter Seal 17010025 3 Heating Relay 20030007 2 Drying Hepa filter 17020033 2 Fan of the drye...

Страница 67: ...out neutral 50hz 23010036 230v tri 50hz 23010036 200v tri 50hz 23010048 Main Pump 60hz 200v tri 60hz 23010049 208v 60hz 23010036 230v tri 60hz 23010055 480v tri 60hz 23010055 400v tri 60hz 23010055 40...

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Страница 69: ...PTION OF WATER PER OPERATION AND MODEL The estimated consumption of water per operation depending on the baskets used 810 LX 815 LX 820 LX 910 LX 1300 LX 1400 LX 1400LXP 1600LXP 1800 LXA Estimated con...

Страница 70: ...grey part on factory programmed cycle Functions Possibility STANDARD configuration no softener SOFTENER option configuration PREWASH TIME 1 1 2 3 4 5 3 5 PREWASH TIME 2 1 2 3 4 5 3 5 PREWASH TIME 3 1...

Страница 71: ...WASH TIME 0 TO 30 MN 4 4 2 2 FILLING 1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 140 140 140 168 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATI...

Страница 72: ...1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 140 140 140 168 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 70 70 70 84 RINSE TIM...

Страница 73: ...1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 103 103 103 126 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 51 51 51 65 RINSE TIM...

Страница 74: ...1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 126 126 126 149 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 61 61 61 75 RINSE TIME...

Страница 75: ...1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 201 201 201 252 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 103 103 103 126 RINSE...

Страница 76: ...LLING 1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 201 201 201 252 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 103 103 103 126...

Страница 77: ...LLING 1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 238 238 238 299 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 126 126 126 149...

Страница 78: ...FILLING 1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 400 400 400 503 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 200 200 200 25...

Страница 79: ...RATURE 85 C TO 95 C HEATING PHASES DOING SO CAN INCREASE THE TEMPERATURE INSIDE THE MACHINE AND MAY ACTIVATE SOME OVERHEATING DEVICES TO PREVENT THIS FROM OCCURRING WE RECOMMEND TO PROGRAM A MINIMUM 3...

Страница 80: ...LLING 1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C WASH DETERGENT 0 TO 9999 ml OPTION WASH DETERGENT 2 0 TO 9999 ml OPTION WASH NEUTRALIZATION 0 TO 9999 ml RINSE TIME A 0 TO 30 MN FILLING 1 2 3 4 5 RINSE A TE...

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