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13

Special information

Please take into account that ultrasonic sources 

like pumps or steam reducing stations in the 

proximity of the steam trap to be tested may 

falsify the result. In this case, steam loss may be 

indicated even though the traps operate correct-

ly. This can be verified by scanning the adjacent 

pipelines. If the deflection remains unchanged 

or increases, this must be attributed to a foreign 

ultrasonic source. Switch off sound emitting plant 

components, if possible.

Intermittently operating steam traps cause re-

current meter deflections which may even reach 

the end of the scale. Thermostatic traps (with 

bimetallic control or membrane regulators) may 

operate within the specified pressure and flow-

rate range either continuously or intermittently. In 

this case, steam loss can usually be excluded. A 

recurrent meter deflection here indicates that the 

steam trap is operating correctly.

Thermodynamically controlled steam traps 

always operate intermittently. Any steam loss 

rises with increasing lift frequency on this trap 

type. Only a constantly large meter deflection can 

clearly indicate steam loss.

Essentially the same considerations as men-

tioned for thermodynamic traps also apply in 

the case of steam traps with open floats. How-

ever, inherent steam loss definitely occurs on 

float-operated traps even when the trap operates 

intermittently.

Before performing the tests, use the technical 

plant data (service pressures, differential pres-

sures, flowrates etc.) to at least estimate wheth-

er the trap flowrate lies within the testable range.

After operation

  Charge the equipment battery as described in 

the section "Measurement preparations".

Servicing the equipment

The equipment does not require any particular 

maintenance work.

Replacing the battery

Attention!

  The battery (9 V, NiCd) of the display 

device may only be replaced by the 

manufacturer!

The service life of the permanently in-

stalled battery is five to seven years with 

normal equipment use. If the battery is 

defective, please send the equipment to 

GESTRA, Bremen for the battery to be 

replaced.

Removing external dirt

Attention!

Risk of damage to the device due to fluid 

ingress.

  Make sure that no fluid can penetrate 

into the equipment.

  Only clean using damp cloths.

  Remove dirt from the equipment with clean 

water and a lint-free cloth.

  Remove stubborn dirt with a cleaning agent 

suitable for the material and a lint-free cloth.

Checking parts for damage

  Check that all equipment components are in 

perfect condition before and after use.

  Do not bring damaged components into ser-

vice.

  Replace any damaged components.

Содержание VAPOPHONE VKP 10

Страница 1: ...1 E N English Original Installation Operating Manual 818427 02 Steam Trap Testing Equipment VAPOPHONE VKP 10 ...

Страница 2: ...amages 5 Further information 6 Product package and description of equipment 6 Task and function 8 Storing and transporting the equipment 9 Storing the equipment 9 Transporting the equipment 9 Operation 9 Measurement preparations 9 Performing measurements 10 After operation 13 Servicing the equipment 13 Equipment maintenance and installing spare parts 14 Taking out of service 14 Removing harmful su...

Страница 3: ...ipment in potentially explosive atmospheres without explosion protection w The use of the equipment by untrained personnel Vorwort Diese Betriebsanleitung hilft Ihnen beim bestimmungsgemäßen sicheren und wirtschaftlichen Gebrauch des folgenden Prüfgeräts VKP 10 Dieses Prüfgerät für Kondensatableiter wird im Folgenden kurz Gerät genannt Diese Betriebsanleitung wendet sich an jede Person die dieses ...

Страница 4: ...he equipment are in perfect condition before hand Information on property damages or malfunctions w Sudden or strong changes in temperature can lead to condensate build up in the equipment w Following temperature changes leave the equipment switched off until the equipment temperature acclimatises to the ambient temperature w Allow the device to dry out fully in the event of condensate build up w ...

Страница 5: ...t GEFAHR warnen vor einer gefährlichen Situation die zum Tod oder zu schweren Verletzungen führt WARNUNG Hinweise mit dem Wort WARNUNG warnen vor einer gefährlichen Situation die möglicherweise zum Tod oder zu schweren Verletzungen führen kann VORSICHT Hinweise mit dem Wort VORSICHT warnen vor einer Situation die zu leichten oder mittleren Verletzungen führen kann Gestaltungsmerkmale für Hinweise ...

Страница 6: ...re delivered in a leather bag You must connect the components and charge the batteries prior to use The following components are included in de livery w Display device w Storage battery installed in the display device w Sound probe and cable w Leather bag w Battery charger and cable w Operating manual ...

Страница 7: ...3 4 Battery charger and cable 5 6 Sound probe and cable No Designation or meaning 6 Sound probe 7 Rotary switch for sensitivity setting 8 Indicator Herst GESTRAAG Bremen Typ Vapophone VKP 10 F Nr Prüfer MADE BY GESTRA VAPOPHONE VKP 10 10 9 8 7 6 5 4 3 2 1 0 TEST 0 2 4 6 8 10 1 2 6 3 5 4 7 8 ...

Страница 8: ... trasonic vibrations are transferred to the tip of the sensor by pressing the sound probe to the specified point of reference on the trap body The ultrasonic vibrations are then converted into electric pulses and indicated by the display device The test equipment VKP 10 signals only vibrations within 40 60 kHz as these frequen cies constitute the usual vibration range associ ated with flowing stea...

Страница 9: ...ver transport damage please contact the manufacturer Operation Bringing the display device into service The device can be used for testing with and without the leather bag If using the leather bag open the locking strap on the base of the bag to open the cable outlet Connect the cable of the sound probe 5 with the display device 1 Check the charge capacity of the battery Turn the rotary switch 7 t...

Страница 10: ...easuring point on the steam trap if necessary Attention Incorrect placement of the sound probe can lead to inaccurate measurement results Only apply the tip of the sound probe to a bare metallic surface Always apply the sensor tip to the same measuring point Apply the sensor tip vertically to the surface of the valve Gestaltungsmerkmale von Warnhinweisen im Text GEFAHR Hinweise mit dem Wort GEFAHR...

Страница 11: ...e from steam pressures lower than 20 bar will cause no or only a slight deflection of the indicat ing meter Any steam loss is indicated by a pro portional meter deflection The relation between steam loss and meter deflection depends on the steam trap type and the used measuring point on the trap surface Larger condensate flowrates and higher service pressures result in louder flow generated noises...

Страница 12: ...chen Kon densatableitern Bimetall Ableiter Typ BK 15 Bimetall Ableiter Typ BK 45 Thermischer Kapsel Ableiter Typ MK 45 Bei Schwimmer ondensatableitern Sie die k positionieren Messspitze am höchsten Punkt der Haube seitlich an der Haube Beispiele für Ansetzpunkte bei Schwimmerkondensatableiter Schwimmerk 1 UNA 4 ondensatableiter Typ UNA Setzen Sie die Messspitze senkrecht auf die Prüfstelle Schwimm...

Страница 13: ...also apply in the case of steam traps with open floats How ever inherent steam loss definitely occurs on float operated traps even when the trap operates intermittently Before performing the tests use the technical plant data service pressures differential pres sures flowrates etc to at least estimate wheth er the trap flowrate lies within the testable range After operation Charge the equipment ba...

Страница 14: ...ues Prior to disposal make sure the equip ment is cleaned and free of any fluid residues Dispose of all materials in accordance with the regulations at the location of use Remove all residues from the equipment Dispose of all residues in accordance with the regulations at the location of use Dismantling the equipment Charge the equipment if necessary Store the equipment as described under Storing ...

Страница 15: ...y switch and analogue display Battery compartment in housing One socket for connecting the sound probe Protection rating IP 41 Maximum admissible operating temperature 70 C Minimum admissible operating temperature 0 C Power supply Power is supplied by a 9 V NiCd battery or the battery charger Sound probe The sound probe is supplied with power by the battery of the display device Battery charger 10...

Страница 16: ... GESTRA AG Printed in Germany GESTRA AG Münchener Strasse 77 28215 Bremen Germany Tel 49 421 3503 0 Fax 49 421 3503 393 E mail info de gestra com Web www gestra com You can find our authorised agents around the world at www gestra com ...

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