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Drain Module

QuickEM

QuickEM

Control

Original Installation Instructions

818941-03

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Содержание QuickEM

Страница 1: ...Drain Module QuickEM QuickEM Control Original Installation Instructions 818941 03 ...

Страница 2: ...k and function 10 Storing and transporting the equipment 11 Storing the equipment 11 Transporting the equipment 11 Mounting and connecting the equipment 12 Preparing installation 12 Connecting the equipment 12 Operation 13 After operation 14 Removing external dirt deposits 14 Maintaining the equipment 15 Servicing the equipment and installing spare parts 15 Troubleshooting 16 Putting the equipment...

Страница 3: ...ety guidelines for good professional practice Availability Keep this installation operating manual together with the plant documentation for future reference Make sure that this installation operating manual is available to the operator The installation operating manual is part of the equipment Please hand over this installation operating manual when selling the equipment or passing it on Applicab...

Страница 4: ...pment is improperly mounted in potentially explosive areas Observe all safety standards for fire and explosion prevention prescribed for the place of installation The equipment and its component parts must only be mounted or removed by qualified personnel Make sure that any static electricity is discharged Risk of severe injuries The equipment is under pressure during operation and may be hot Befo...

Страница 5: ...nstallation Observe the flow direction arrow on the equipment body and make sure it matches the direction of the fluid flow in the pipe when installing the equipment If the material is unsuitable for the fluid increased wear may occur and fluid may escape Make sure that the material is suitable for the fluid used in your installation Qualification of personnel A qualified person must be acquainted...

Страница 6: ...erating manual the installation operating manuals of all components built into the equipment Note that neither any parts required for installing the equipment such as counter flanges screws bolts or gaskets nor the test station necessary for evaluating the measurement results of QuickEM Control are part of the delivery Equipment specification The drain module consists of several components and com...

Страница 7: ... Designation 4 Non return valve 5 Bypass 6 Direction of flow 1 The following types of steam trap 3 are possible UNA BK not shown MK not shown The equipment can be installed in horizontal position A special version for vertical installation with downward flow is optionally available ...

Страница 8: ...rode attached to steam trap 1 The following types of steam trap 3 are possible BK 45 with measuring electrode NRG 16 28 horizontal and vertical position of installation MK 45 with measuring electrode NRG 16 28 horizontal and vertical position of installation UNA 4 DN40 DN50 with measuring electrode NRG 16 27 horizontal position of installation not shown ...

Страница 9: ...flow 7 Measuring electrode 8 Test chamber 1 The following types of steam trap 3 are possible UNA 1 DN15 25 with measuring electrode NRG 16 27 horizontal position of installation BK 15 with measuring electrode NRG 16 27 horizontal position of installation not shown MK 25 with measuring electrode NRG 16 27 horizontal position of installation not shown ...

Страница 10: ...mechanisms or leaks in threaded joints the plant manufacturer or plant operator must take this into consideration when dividing the area into zones QuickEM Control QuickEM Control equipment must NOT be used in potentially explosive areas Task and function Drain modules QuickEM and QuickEM Control are designed to discharge condensate from steam systems For this purpose the drain module is equipped ...

Страница 11: ...lease contact the manufacturer if you cannot comply with the recommended storage conditions Transporting the equipment CAUTION Do not drop the equipment If it falls down it may cause bruises and injuries To transport and mount the equipment safely use suitable lifting gear Connect a noose strap of the lifting gear to each end connection Provide adequate support for the equipment during transport a...

Страница 12: ...ake sure that no hot or hazardous fluid is in the equipment or the pipes Make sure that the pipes upstream and downstream of the equipment are depressurised Make sure that the installation is switched off and protected against unauthorised or unintended activation Make sure that the equipment and the pipes have cooled down to room temperatures Wear protective clothing that is suitable for the flui...

Страница 13: ...nting the equipment Make sure that the flow arrow matches the direction of the fluid flow in the pipe The direction of flow is indicated by the arrow on the valves Connect the end connections of the equipment properly to the pipes Make sure that the equipment is safely mounted and that all connections are made correctly In equipment type QuickEM Control connect the measuring electrode to the termi...

Страница 14: ... of life Make sure that no hot or hazardous fluid is in the equipment or the pipes Make sure that the pipes upstream and downstream of the equipment are depressurised Make sure that the installation is switched off and protected against unauthorised or unintended activation Make sure that the equipment and the pipes have cooled down to room temperatures Wear protective clothing that is suitable fo...

Страница 15: ...ndensates condensates that resinify or become gummy condensates that recrystallize condensates that contain solid matter In these cases check the equipment at regular intervals for contamination and if necessary remove dirt deposits To reduce contamination we recommend installing a sedimentation vessel or a dirt pocket arrangement upstream of the equipment Servicing the equipment and installing sp...

Страница 16: ...r cannot be corrected please contact our Technical Service or authorized agency in your country Putting the equipment out of operation Removing harmful substances Remove all residues from the equipment For the disposal of all residues observe the pertinent legal regulations concerning waste disposal Removing the equipment Store the equipment as described on page 11 Re using equipment after storage...

Страница 17: ...s made from the following materials Materials used in QuickEM steel version Component part Material Pipes and fittings P235GH Gaskets PSM graphite with perforated steel insert Hexagon head bolts nuts 5 6 5 2 Materials used in QuickEM stainless steel version Component part Material Pipes and fittings 1 4571 Gaskets PSM graphite with perforated steel insert Hexagon head bolts nuts A2 70 For informat...

Страница 18: ... kg PN16 21 21 26 PN40 25 25 27 DN20 Dimensions mm A all 908 B all 200 Weight kg PN16 27 27 33 PN40 31 31 34 DN25 Dimensions mm A all 988 B all 200 Weight kg PN16 45 45 51 PN40 49 49 53 DN40 Dimensions mm A all 1 290 B all 300 Weight kg PN16 83 83 97 PN40 82 82 96 DN50 Dimensions mm A all 1 452 B all 300 Weight kg PN16 102 103 115 PN40 101 102 114 ...

Страница 19: ...ght kg PN16 11 11 16 PN40 14 14 17 DN20 Dimensions mm A all 627 Weight kg PN16 14 14 20 PN40 17 17 21 DN25 Dimensions mm A all 670 Weight kg PN16 16 16 23 PN40 20 20 23 DN40 Dimensions mm A all 870 Weight kg PN16 50 50 64 PN40 49 49 63 DN50 Dimensions mm A all 968 Weight kg PN16 59 59 73 PN40 58 58 72 ...

Страница 20: ...m A all 756 756 908 908 B all 250 250 200 200 Weight kg PN16 27 27 33 PN40 27 27 33 DN25 Dimensions mm A all 826 826 988 988 B all 300 300 200 200 Weight kg PN16 45 45 51 PN40 45 45 51 DN40 Dimensions mm A all 1 320 1 320 1 090 1 090 B all 400 Weight kg PN16 81 81 88 PN40 80 80 87 DN50 Dimensions mm A all 1 452 1 452 1 222 1 222 B all 400 Weight kg PN16 100 101 103 PN40 99 100 102 ...

Страница 21: ...7 PN40 11 11 17 DN20 Dimensions mm A all 475 475 627 627 Weight kg PN16 14 14 20 PN40 14 14 20 DN25 Dimensions mm A all 508 508 670 670 Weight kg PN16 16 16 22 PN40 16 16 22 DN40 Dimensions mm A all 900 900 668 668 Weight kg PN16 46 47 50 PN40 46 47 50 DN50 Dimensions mm A all 968 968 736 736 Weight kg PN16 55 56 56 PN40 55 56 56 ...

Страница 22: ...issible temperature limit is 238 C Limiting conditions for steel version QuickEM PN40 QuickEM Control PN40 pH value 10 Pressure p barg 40 0 37 1 33 3 30 4 27 6 Temperature T C 10 20 100 200 2501 3001 1 If QuickEM Control together with measuring electrode NRG 16 27 or NRG 16 28 is used the max admissible temperature limit is 238 C Limiting conditions for stainless steel version QuickEM PN16 QuickEM...

Страница 23: ...ctrode NRG 16 27 or NRG 16 28 is used the max admissible temperature limit is 238 C Manufacturer s declaration For details on the conformity assessment for the individual components refer to the respective installation operating manuals To download or obtain a copy of the current Declaration of Conformity or Manufacturer s Declaration please go to or contact GESTRA AG Münchener Straße 77 28215 Bre...

Страница 24: ...rld www gestra de GESTRA AG Münchener Straße 77 28215 Bremen Germany Telefon 49 421 3503 0 Telefax 49 421 3503 393 E Mail info de gestra com Web www gestra de 818941 03 07 2017 kx mm 808828 03 GESTRA AG Bremen Printed in Germany ...

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