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Basic safety notes 

Risk of severe injuries 

 

The unit may become hot during operation. 
Do not operate the unit unless thermal 
insulation or protection against accidental 
contact prevents you from touching hot 
surfaces. 

 

The unit is under pressure during operation 
and may be hot. Before carrying out any 
work on the unit make sure that the 
following requirements are met: 

 

The pipes and the unit must be shut 
off depressurized (0 bar). 

 

The higher-level system must be 
switched off.

 

 

The fluid must be completely removed 
from the unit.

 

 

The pipes and the unit must have 
cooled down to room temperature 
(approx. 20 °C) 

 

If the unit is used in contaminated areas 
there is a risk of severe injuries or death 
caused by harmful substances in or on the 
unit. Before working on the unit make sure 
that it is completely decontaminated. 
Always wear the protective clothing 
prescribed for contaminated areas when 
working on the unit. 

 

The unit must only be used with fluids that 
do not attack the material and the gaskets 
and sealings of the unit. Otherwise leaks 
may occur and hot or toxic fluid could 
escape. 

 

The unit and its component parts must only 
be mounted or removed by qualified 
personnel. A qualified person must be 
acquainted with and experienced in the 
following: 

 

Making pipe, vessel and tank 
connections. 

 

Selecting suitable lifting gear and 
understanding the rules for its safe 
use. 

 
 

 

Working with dangerous 
(contaminated, hot or pressurized) 
fluids. 

 

The electrical personnel must also 
have knowledge and experience in 
electrical connection as well as of the 
current and mains voltage used. 

 

If the admissible pressure and temperature 
ratings are exceeded, the unit may be 
destroyed and hot or pressurised fluid may 
escape. Make sure that the unit is always 
used within the admissible pressure and 
temperature ratings. You can find 
information on the pressure and 
temperature ratings on the name plate. 

 

If unsuitable lifting gear is used or the gear 
is used improperly the unit or parts of it 
could fall down. 

 

Make sure that only qualified personnel lifts 
the unit or parts of it. 

 

Make sure that nobody is standing or 
working below the hoisted unit. 

 

Make sure that the lifting gear is of 
sufficient strength for the load to be hoisted 
and that the load is properly secured and 
attached to it. For more information on the 
nature and weight of the components and 
safe lifting points please contact the 
manufacturer. 

 

Connections to the control cabinet as well 
as troubleshooting on the connected 
devices may only be made by trained 
GESTRA employees or specially trained 
electronics technicians. When working on 
electrical equipment, the operator must 
ensure a mains separation device. 

 

Make sure that all locally applicable 
regulations on safety and the prevention of 
accidents are strictly adhered to. 

 

 

Содержание KH

Страница 1: ...Steam Powered Condensate Return Unit KH Original Installation Instructions 850801 00 ...

Страница 2: ...rectives 7 Storing and transporting the unit 7 Storing the unit 7 Transporting the unit 8 Mounting and connecting the unit 8 Preparing installation 8 Connecting the unit 9 Commissioning 10 Operation 10 After Operation 10 Removing external dirt deposits 11 Maintaining the unit 11 Spare parts 11 Putting the unit out of operation 11 Removing harmful substances 11 Removing the unit 12 Re using unit af...

Страница 3: ...it on Other applicable documents Further notes instructions and information on the components of the system can be found in the documentation of the respective manufacturer These documents form an integral part of these instructions Keep these documents together with these operating instructions Provide these documents if you sell the system or pass it on Formatting features in the document Certai...

Страница 4: ...ions Selecting suitable lifting gear and understanding the rules for its safe use Working with dangerous contaminated hot or pressurized fluids The electrical personnel must also have knowledge and experience in electrical connection as well as of the current and mains voltage used If the admissible pressure and temperature ratings are exceeded the unit may be destroyed and hot or pressurised flui...

Страница 5: ... must check the compatibility of the fluid with the housing material before commissioning The selection of a suitable housing material and suitable coating is the responsibility of the operator Qualification of personnel A qualified person must be acquainted with and experienced in the following the pertinent on site rules and regulations for preventing fire and explosions working on pressure unit...

Страница 6: ...s the water level reaches the upper electrode tip max water level the solenoid valve in the vent line is closed by an amplifier and simultaneously the solenoid valve in the booster steam line introduced from above into the tank is opened The flowing steam pushes the condensate via the condensate main into the condensate tank The condensate level sinks and when the lower electrode tip emerges the s...

Страница 7: ...ially explosive atmospheres Attention Unit can be damaged if stored or transported improperly Close all openings with the sealing plugs or covers supplied with the unit or use similar sealing covers Protect the unit against moisture and corrosive atmospheres Please contact the manufacturer if the specified transport and or storage requirements cannot be met Storing the unit Please observe the foll...

Страница 8: ...to seal off the connections For short distances only a few metres you can transport the unit unpacked When transporting the unit over larger distances use the original packaging If you do not have the original packaging use a box that protects the unit adequately against corrosion and physical damage For a short period of time the unit may be transported even if the temperature is below 0 C provid...

Страница 9: ...in making pipe connections for the respective type of end connection Connect the system only as described in this operating manual CAUTION Environmental damage caused by leaking medium in case of damaged seal Make sure that the sealing surfaces are undamaged Clean the sealing surfaces before installing a new seal Replace each seal after removal Attention The unit can be damaged if connections are ...

Страница 10: ...tions if required The condensate return unit operates automatically Do not work on the unit while it is operating DANGER If the unit is used in contaminated areas there is a risk of severe injuries or death caused by harmful substances in or on the unit Only qualified personnel are allowed to perform work on contaminated equipment Always wear the protective clothing prescribed for contaminated are...

Страница 11: ...areas there is a risk of severe injuries or death caused by harmful substances in or on the unit Only qualified personnel are allowed to perform work on contaminated unit Always wear the protective clothing prescribed for contaminated areas when working on the unit Make sure that the unit is completely decontaminated before carrying out any service work Follow the pertinent instructions for handli...

Страница 12: ...ta sheet of the fluid in question DANGER Risk of bruises if the unit or component parts fall down Use suitable lifting gear when moving or lifting the unit and or component parts Make sure that the unit cannot topple over Make sure that nobody is standing below the lifted unit Store the unit as described in section Storing the unit Re using unit after storage Observe the following instructions if ...

Страница 13: ...the return delivery with your contractual partner before returning the unit Pressure temperature ratings You can find the values for your unit on the name plate Weights You can find the values for your unit on the name plate You can find details on the conformity of the unit in our Declaration of Conformity or Manufacturer s Declaration You can download the latest Declaration of Conformity or Manu...

Страница 14: ...14 ...

Страница 15: ...15 ...

Страница 16: ...the world www gestra com GESTRA AG Münchener Straße 77 28215 Bremen Germany Telefon 49 421 3503 0 Telefax 49 421 3503 393 E Mail info de gestra com Web www gestra de 850801 00 11 2021_mw GESTRAAG Bremen PrintedinGermany ...

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