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Gerima SMA 50?E1, Руководство по эксплуатации

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24

 

                                           

V.02

 

.22.03.10.ENG

 

Part

 

to

 

be

 

serviced

 

Type

 

of

 

maintenance

 

work

 

Mitre

 

gear

 

Re

‐

grease

 

every

 

1000

  

operating

 

hours

 

Ventilation

 

slots

 

 

Clean

 

as

 

required

 

Carbon

 

brushes

 

Replace

 

as

 

necessary

 

 

 

  

Height

‐

adjuster

 

thread

 

Clean

 

and

 

lubricate

 

as

 

necessary

 

Indexable

 

cutting

 

inserts

 

Rotate

 

or

 

replace

 

as

 

neces

‐

sary

 

Servicing

 

to

 

be

 

carried

 

out

 

by

 

certified

 

GERIMA

 

service

 

agent

 

Machine

 

operator

 

Electrical

 

technician

 

  

Trained

 

technician

 

Machine

 

operator

 

6.

 

Maintenance

 

 

  

 
 

Before

 

changing

 

the

 

cutting

 

tools

 

or

 

servicing

 

the

 

machine,

 

always

 

disconnect

 

the

 

machine

 

from

 

the

 

power

 

supply

 

by

 

removing

 

the

 

power

 

cable

 

from

 

the

 

socket.

  

 

Hot

 

cutting

 

inserts

 

and

 

milling

 

head!

 

• 

Burn

 

hazard!

 

• 

Wear

 

protective

 

gloves

 

when

 

changing

 

the

 

milling

 

head.

 

 

 
 
 
 
 
 
 
 
 

Maintenance

 

plan

 

 
 
 
 
 

Blunt

 

tools

 

can

 

cause

 

damage!

 

•

 

Blunt

 

cutting

 

tools

 

can

 

overload

 

the

 

machine.

 

• 

Inspect

 

cutting

 

tools

 

regularly

 

for

 

signs

 

of

 

wear.

  

• 

Wear

 

protective

 

gloves

 

when

 

replacing

 

or

 

read

‐

justing

 

the

 

indexable

 

cutting

 

inserts.

 

 

Improperly

 

repaired

 

machines

 

are

 

a

 

hazard!

 

•

 

Increased

 

risk

 

of

 

injury!

 

•

 

Machine

 

does

 

not

 

function

 

correctly.

 

 

Repairs

 

must

 

only

 

be

 

carried

 

out

 

by

 

a

 

GERIMA

‐

trained

 

technician.

 

Maintenance

 

Materials

 

required

 

Order

 

no.

 

Lubricating

 

grease

 

0101.204.04

‐

00018

 

Brush,

 

cloth,

 

compressed

 

air

 

  

Set

 

of

 

carbon

 

brushes

 

0101.323.07

‐

00007

 

  

  

Teflon

 

spray

 

0901.100.04

‐

00010

 

  

See

 

page

 

37

 

+

 

38

 

Maintenance

 

procedure

 

Disassemble

 

milling

 

head

 

see

 

page

 

25

 

Clean

 

ventilation

 

slots

 

See

 

page

 

25

 

  

Disassemble

 

guide

 

plate

 

unit

 

see

 

page

 

25

 

See

 

page

 

27

 

2

 

1

 

2

 

3

 

2

 

4

 

3

 

4

 

1

 

Содержание SMA 50?E1

Страница 1: ...1 V 02 22 03 10 ENG Operating Manual SMA 50 E12 GERIMA SMA 50 E12...

Страница 2: ...ntification number available The machine identification number is printed on the machine s rating plate The machine identification number is also en graved on the gear flange 1 Operating issues If you...

Страница 3: ...the indexable inserts 5 General safety information 6 Specific safety instructions 7 Functional components 8 Intended use 8 Technical data 9 Power on time 11 Adjusting the bevel height 12 Indexable cu...

Страница 4: ...he height of the machine s guide plate The height setting can be read from the fixed main scale and the vernier collar 1 Release clamping screw 2 Rotate the guide plate until the required bevel height...

Страница 5: ...5 V 02 22 03 10 ENG 1 Changing the guide bearing and the indexable cutting inserts Lock spindle Quick reference guide 4 2 3 6 5...

Страница 6: ...ation The machine must only be connected to an elec trical power source with a voltage equal to that specified for the machine Electrocution hazard Always disconnect the machine from the power supply...

Страница 7: ...vicing and testing must only be carried out by appropriately qualified technicians Always use genuine GERIMA spare parts and accessories Warning Risk of injury from hot metal chips Hot chips are eject...

Страница 8: ...head with DL guide bearing 9 Height clamping screw 10 Vernier scale on collar 11 Main scale Intended use The GERIMA SMA 50 E is a hand held electrically powered milling machine intended for machining...

Страница 9: ...allest contour radius bevel dependent Smallest bore diameter bevel dependent Edge radius Do not overload see page 11 SMA 50 E22 SMA 50 E12 230 V 110 120 V 50 60 Hz 50 60 Hz 2 200 W 1 800 W 2 400 7 500...

Страница 10: ...machine and to avoid operator fatigue it is very important to observe the maximum power on periods especially when machining wide bevels or high strength materials Noise emissions Vibrations Noise em...

Страница 11: ...e to penetrate the ma terial Such conditions can lead to large machine vibra tions or even machine breakdown if the arma ture in the motor is bent to such an extent that The power on time is always ex...

Страница 12: ...ale and the vernier collar Release clamping screw Rotate the guide plate unit until the required bevel height has been set as shown by the fixed main scale in combination with the vernier scale on the...

Страница 13: ...millimetres and inches Scale range for DL 0 12 mm and 0 3 8 inch Small guide bearing DS If the small guide bearing has been fitted please use the fixed main scale S Skala S to determine the bevel heig...

Страница 14: ...ng bevels at a variety of an gles Our universal B02 coating is a useful general purpose coating that can cope with all the above materials We also offer inserts with special coatings for ma chining ot...

Страница 15: ...ent As the inserts are each approximately 11 mm long each insert can be indexed four times while fas tened via the lower locating hole and a fur ther four times while fastened via the middle lo cating...

Страница 16: ...ad and cutting inserts fastened via locating hole 2 This configuration can be used to mill bevels with widths of up to 5 0 mm eight fold indexing of insert possible or for milling bevels with widths o...

Страница 17: ...as non ferrous metals such as aluminium copper and brass Indexable cutting inserts for radius milling Material strength Type RM Plastic Aluminium and aluminium alloys up to 250 N mm Steel up to 600 N...

Страница 18: ...s fastened via locating hole 1 can be rotated and flipped a total of four times When performing radius milling work it is essen tial that the correct guide bearing is attached to the milling head Radi...

Страница 19: ...M indexable cutting inserts en ables the inserts to be indexed a total of eight times if the bevel widths being machined are 5 mm or indexed four times if the bevel widths are 5 mm or Radius 3 0 mm Th...

Страница 20: ...ateral position of the radius on the workpiece end face is determined by the guide bearing fitted and cannot be altered Guide plate set too low Radius incomplete Guide plate set too high Radius cuts i...

Страница 21: ...angles to one another If the edge of the workpiece to be machined was created by cutting a larger plate with a plasma cutter the upper and end faces of the workpiece may be out of rectangular alignme...

Страница 22: ...machine may switch off if subjected to electromagnetic interference over an extended period Once the interference has died down the machine can be used again Working with the bevelling machine Push t...

Страница 23: ...ing and welding tables with a wide range of quick release and special purpose clamps we also can supply magnetic and vacuum clamping systems for rapid simple and professional fastening of your workpie...

Страница 24: ...d milling head Burn hazard Wear protective gloves when changing the milling head Maintenance plan Blunt tools can cause damage Blunt cutting tools can overload the machine Inspect cutting tools regula...

Страница 25: ...dings it is impor tant that no foreign matter e g chippings enter the motor compartment Clean the motor com partment regularly by blowing compressed air through it Front Back Service procedure 3 Repla...

Страница 26: ...ad To make it easier to lift the milling head off the drive shaft proceed as follows After having loos ened the milling head retaining bolt temporarily replace the guide bearing back onto the milling...

Страница 27: ...7 V 02 22 03 10 ENG Changing the guide bearing 1 Hex key 5 mm 2 Guide bearing 3 Milling head 4 Torx key 5 Locking screws 6 Indexable cutting inserts Changing the guide bearing Lock spindle 1 2 3 4 5 6...

Страница 28: ...ed are 5 mm or indexed four times if the bevel widths are 5 mm Or Radius 2 0 mm The same DL guide bearing is used with the eight fold indexable RM 2 radius milling inserts 45 bevel small guide bearing...

Страница 29: ...radius milling inserts Radius 4 mm RP 4 alignment plate Fitting instructions First attach the alignment plates to the milling head by screwing them into locating hole 2 so that they alignment plates...

Страница 30: ...uctions The alignment disc is used to centre the fitting bolt and for the exact positioning of the radius milling inserts Start by mounting the DL guide bearing with the alignment disc onto the millin...

Страница 31: ...he alignment disc is used to centre the fitting bolt and for the exact positioning of the radius milling inserts Start by mounting the DL guide bearing with the alignment disc onto the milling head Th...

Страница 32: ...th a M14x1 threaded mount are compatible with the new push on connection system In order to adjust the height correctly and to be able to use the scale when the adapter is fitted the 20 mm spacer ring...

Страница 33: ...ightening the screws 4 Once the adapter has been fitted place the milling head with the M14x1 threaded mount into position and tighten using the two hook spanners Insert the required guide bearing thr...

Страница 34: ...ces the guide bearing has to be fitted when the machine is used to mill a bevel on a straight workpiece that will leave only a small base or no base on the end face see page 12 When the guide stop is...

Страница 35: ...B single Grinding adapter B GAB 2 0 with grinding quill 40 mm with 1 x sleeve mounting drum BB 45 40 with 1 x abrasive sleeve AB 45 40 ZK40 6 Grinding head B double We can also supply the grinding ada...

Страница 36: ...s 1 Grinding adapter GAD 1 0 comprising grinding adapter D GAD locking bolt S1 2 Diamond crown DC DC 0 28 DC 0 60 DC 30 46 DC 45 60 DC 60 60 DC 45 R3 3 Diamond grinding head Possible configurations co...

Страница 37: ...900 N mm Stainless steel Order number x 0101 404 09 00001 x x 0101 404 09 00002 x 0101 404 09 00003 Material strength Name of part Coating T B00 A1 1 B 00 T B02 A1 1 B 02 T B05 A1 1 B 05 Type T T T Al...

Страница 38: ...B02 A1 1 B 02 RL6 B05 A1 1 B 05 Radius plate RM 2 Radius plate RM 3 Radius plate RK 4 Radius plate RL 6 Radius plate RL 8 Alumin ium Copper Brass Steel up to 600 N mm Steel up to 900 N mm Stainless st...

Страница 39: ...2 1 7 0101 143 09 00006 Guide plate seat 40 E02 50 E02 1 8 0101 143 09 00007 Drive shaft lower section 40 E02 50 E02 1 9 0101 153 09 00011 Drive shaft Connector 50 E02 1 10 0101 143 09 00009 Collar bu...

Страница 40: ...nking plug 1 24 0101 143 09 00012 Adapter bushing 40 E02 50 E02 1 25 0101 143 09 00024 O ring 13x1 5 1 26 0101 143 09 00025 O ring 9 5x1 6 1 27 0101 143 09 00026 Bearing 6006 1 28 0101 143 09 00027 Se...

Страница 41: ...41 V 02 22 03 10 ENG Exploded drawing of the gear unit...

Страница 42: ...retainer stud 1 108 0101 203 04 00092 Nut 1 109 0101 203 04 00094 Spiral bevel gear Type II R 1 110 0101 203 04 00096 Sealing bush 1 111 0101 203 04 00097 Deep groove ball bearing 1 112 0101 203 04 00...

Страница 43: ...plate 1 131 1 132 0101 323 07 00008 Capacitor 110 V 133 0101 203 04 00176 Cable protector sleeve 1 134 0101 203 04 00115 Grip casing 1 135 0101 203 04 00104 Screw 4 136 0101 203 04 00124 Screw 1 137 0...

Страница 44: ...44 V 02 22 03 10 ENG Exploded drawing of the drive motor...

Страница 45: ...e was used for its intended purpose The guar antee does not cover in particular opera tional wear and tear improper use partially or wholly disassembled machines damage arising from overloading the ma...

Страница 46: ...inery Directive both in its basic design and construction as well as in the version marketed by us This declaration will cease to be valid if any modifi cations are made to the machine without our ex...

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