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Gerima SMA 50?E1, Руководство по эксплуатации

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2

 

                                           

V.02

 

.22.03.10.ENG

 

Machine

 

identification

 

no.

 

 

 

 

 

 

Dear

 

Customer,

  

 

Congratulations,

 

you

 

have

 

purchased

 

a

 

high

‐

quality

 

bevel

 

milling

 

machine

 

that

 

will

 

help

 

you

 

to

 

achieve

 

outstanding

 

results

 

in

 

your

 

hand

 

bevel

‐

ling

 

applications.

 

To

 

ensure

 

that

 

the

 

machine

 

is

 

used

 

safely

 

and

 

effectively,

 

please

 

read

 

this

 

operating

 

manual

 

carefully

 

in

 

order

 

to

 

become

 

properly

 

acquainted

 

with

 

the

 

tool.

 

Please

 

instruct

 

your

 

co

‐

workers

 

and

 

employees

 

so

 

that

 

they

 

also

 

become

 

ac

‐

quainted

 

with

 

the

 

machine.

 

Learning

 

to

 

use

 

the

 

machine

 

properly

 

will

 

save

 

you

 

time

 

and

 

money,

 

will

 

save

 

your

 

employees

 

time

 

and

 

effort,

 

and

 

will

 

improve

 

the

 

quality

 

of

 

your

 

products.

 

Your

 

machine

 

was

 

subjected

 

to

 

thorough

 

inspec

‐

tion

 

and

 

testing

 

before

 

being

 

packed

 

and

 

shipped.

 

Should

 

you

 

need

 

to

 

contact

 

us

 

for

 

assistance,

 

please

 

always

 

have

 

the

 

machine

 

identification

 

number

 

available.

  

 

The

 

machine

 

identification

 

number

 

is

 

printed

 

on

 

the

 

machine’s

 

rating

 

plate.

 

 
 
 
 
 
 
 
 
 
 

 

The

 

machine

 

identification

 

number

 

is

 

also

 

en

‐

graved

 

on

 

the

 

gear

 

flange.

 

 

1.

 

Operating

 

issues

 

If

 

you

 

have

 

questions

 

regarding

 

the

 

use

 

or

 

opera

‐

tion

 

of

 

the

 

machine,

 

or

 

if

 

you

 

need

 

our

 

support

 

or

 

advice

 

regarding

 

specialized

 

applications,

 

our

 

team

 

of

 

specialist

 

retailers

 

and

 

application

 

technicians

 

would

 

be

 

pleased

 

to

 

offer

 

their

 

assistance.

 

2.

 

Servicing

 

and

 

repair

 

issues

  

If

 

you

 

need

 

to

 

make

 

a

 

guarantee

 

claim,

 

if

 

the

 

ma

‐

chine

 

needs

 

to

 

be

 

repaired

 

or

 

if

 

you

 

need

 

to

 

order

 

spare

 

parts,

 

please

 

contact

 

our

 

specialist

 

retailers

 

for

 

help.

 

3.

 

Sales

  

Our

 

specialist

 

retailers

 

are

 

also

 

the

 

people

 

to

 

con

‐

tact

 

if

 

you

 

wish

 

to

 

purchase

 

additional

 

GERIMA

 

machines,

 

accessories

 

or

 

consumable

 

items.

 

To

 

help

 

us

 

provide

 

quick

 

and

 

efficient

 

assistance,

 

please

 

always

 

have

 

your

 

machine

 

identification

 

number

 

to

 

hand.

 

We

 

hope

 

you

 

enjoy

 

working

 

with

 

your

 

precision

‐

made

 

GERIMA

 

machine.

 

 

The

 

GERIMA

 

Team

  

Machine

 

identification

 

number

 

Содержание SMA 50?E1

Страница 1: ...1 V 02 22 03 10 ENG Operating Manual SMA 50 E12 GERIMA SMA 50 E12...

Страница 2: ...ntification number available The machine identification number is printed on the machine s rating plate The machine identification number is also en graved on the gear flange 1 Operating issues If you...

Страница 3: ...the indexable inserts 5 General safety information 6 Specific safety instructions 7 Functional components 8 Intended use 8 Technical data 9 Power on time 11 Adjusting the bevel height 12 Indexable cu...

Страница 4: ...he height of the machine s guide plate The height setting can be read from the fixed main scale and the vernier collar 1 Release clamping screw 2 Rotate the guide plate until the required bevel height...

Страница 5: ...5 V 02 22 03 10 ENG 1 Changing the guide bearing and the indexable cutting inserts Lock spindle Quick reference guide 4 2 3 6 5...

Страница 6: ...ation The machine must only be connected to an elec trical power source with a voltage equal to that specified for the machine Electrocution hazard Always disconnect the machine from the power supply...

Страница 7: ...vicing and testing must only be carried out by appropriately qualified technicians Always use genuine GERIMA spare parts and accessories Warning Risk of injury from hot metal chips Hot chips are eject...

Страница 8: ...head with DL guide bearing 9 Height clamping screw 10 Vernier scale on collar 11 Main scale Intended use The GERIMA SMA 50 E is a hand held electrically powered milling machine intended for machining...

Страница 9: ...allest contour radius bevel dependent Smallest bore diameter bevel dependent Edge radius Do not overload see page 11 SMA 50 E22 SMA 50 E12 230 V 110 120 V 50 60 Hz 50 60 Hz 2 200 W 1 800 W 2 400 7 500...

Страница 10: ...machine and to avoid operator fatigue it is very important to observe the maximum power on periods especially when machining wide bevels or high strength materials Noise emissions Vibrations Noise em...

Страница 11: ...e to penetrate the ma terial Such conditions can lead to large machine vibra tions or even machine breakdown if the arma ture in the motor is bent to such an extent that The power on time is always ex...

Страница 12: ...ale and the vernier collar Release clamping screw Rotate the guide plate unit until the required bevel height has been set as shown by the fixed main scale in combination with the vernier scale on the...

Страница 13: ...millimetres and inches Scale range for DL 0 12 mm and 0 3 8 inch Small guide bearing DS If the small guide bearing has been fitted please use the fixed main scale S Skala S to determine the bevel heig...

Страница 14: ...ng bevels at a variety of an gles Our universal B02 coating is a useful general purpose coating that can cope with all the above materials We also offer inserts with special coatings for ma chining ot...

Страница 15: ...ent As the inserts are each approximately 11 mm long each insert can be indexed four times while fas tened via the lower locating hole and a fur ther four times while fastened via the middle lo cating...

Страница 16: ...ad and cutting inserts fastened via locating hole 2 This configuration can be used to mill bevels with widths of up to 5 0 mm eight fold indexing of insert possible or for milling bevels with widths o...

Страница 17: ...as non ferrous metals such as aluminium copper and brass Indexable cutting inserts for radius milling Material strength Type RM Plastic Aluminium and aluminium alloys up to 250 N mm Steel up to 600 N...

Страница 18: ...s fastened via locating hole 1 can be rotated and flipped a total of four times When performing radius milling work it is essen tial that the correct guide bearing is attached to the milling head Radi...

Страница 19: ...M indexable cutting inserts en ables the inserts to be indexed a total of eight times if the bevel widths being machined are 5 mm or indexed four times if the bevel widths are 5 mm or Radius 3 0 mm Th...

Страница 20: ...ateral position of the radius on the workpiece end face is determined by the guide bearing fitted and cannot be altered Guide plate set too low Radius incomplete Guide plate set too high Radius cuts i...

Страница 21: ...angles to one another If the edge of the workpiece to be machined was created by cutting a larger plate with a plasma cutter the upper and end faces of the workpiece may be out of rectangular alignme...

Страница 22: ...machine may switch off if subjected to electromagnetic interference over an extended period Once the interference has died down the machine can be used again Working with the bevelling machine Push t...

Страница 23: ...ing and welding tables with a wide range of quick release and special purpose clamps we also can supply magnetic and vacuum clamping systems for rapid simple and professional fastening of your workpie...

Страница 24: ...d milling head Burn hazard Wear protective gloves when changing the milling head Maintenance plan Blunt tools can cause damage Blunt cutting tools can overload the machine Inspect cutting tools regula...

Страница 25: ...dings it is impor tant that no foreign matter e g chippings enter the motor compartment Clean the motor com partment regularly by blowing compressed air through it Front Back Service procedure 3 Repla...

Страница 26: ...ad To make it easier to lift the milling head off the drive shaft proceed as follows After having loos ened the milling head retaining bolt temporarily replace the guide bearing back onto the milling...

Страница 27: ...7 V 02 22 03 10 ENG Changing the guide bearing 1 Hex key 5 mm 2 Guide bearing 3 Milling head 4 Torx key 5 Locking screws 6 Indexable cutting inserts Changing the guide bearing Lock spindle 1 2 3 4 5 6...

Страница 28: ...ed are 5 mm or indexed four times if the bevel widths are 5 mm Or Radius 2 0 mm The same DL guide bearing is used with the eight fold indexable RM 2 radius milling inserts 45 bevel small guide bearing...

Страница 29: ...radius milling inserts Radius 4 mm RP 4 alignment plate Fitting instructions First attach the alignment plates to the milling head by screwing them into locating hole 2 so that they alignment plates...

Страница 30: ...uctions The alignment disc is used to centre the fitting bolt and for the exact positioning of the radius milling inserts Start by mounting the DL guide bearing with the alignment disc onto the millin...

Страница 31: ...he alignment disc is used to centre the fitting bolt and for the exact positioning of the radius milling inserts Start by mounting the DL guide bearing with the alignment disc onto the milling head Th...

Страница 32: ...th a M14x1 threaded mount are compatible with the new push on connection system In order to adjust the height correctly and to be able to use the scale when the adapter is fitted the 20 mm spacer ring...

Страница 33: ...ightening the screws 4 Once the adapter has been fitted place the milling head with the M14x1 threaded mount into position and tighten using the two hook spanners Insert the required guide bearing thr...

Страница 34: ...ces the guide bearing has to be fitted when the machine is used to mill a bevel on a straight workpiece that will leave only a small base or no base on the end face see page 12 When the guide stop is...

Страница 35: ...B single Grinding adapter B GAB 2 0 with grinding quill 40 mm with 1 x sleeve mounting drum BB 45 40 with 1 x abrasive sleeve AB 45 40 ZK40 6 Grinding head B double We can also supply the grinding ada...

Страница 36: ...s 1 Grinding adapter GAD 1 0 comprising grinding adapter D GAD locking bolt S1 2 Diamond crown DC DC 0 28 DC 0 60 DC 30 46 DC 45 60 DC 60 60 DC 45 R3 3 Diamond grinding head Possible configurations co...

Страница 37: ...900 N mm Stainless steel Order number x 0101 404 09 00001 x x 0101 404 09 00002 x 0101 404 09 00003 Material strength Name of part Coating T B00 A1 1 B 00 T B02 A1 1 B 02 T B05 A1 1 B 05 Type T T T Al...

Страница 38: ...B02 A1 1 B 02 RL6 B05 A1 1 B 05 Radius plate RM 2 Radius plate RM 3 Radius plate RK 4 Radius plate RL 6 Radius plate RL 8 Alumin ium Copper Brass Steel up to 600 N mm Steel up to 900 N mm Stainless st...

Страница 39: ...2 1 7 0101 143 09 00006 Guide plate seat 40 E02 50 E02 1 8 0101 143 09 00007 Drive shaft lower section 40 E02 50 E02 1 9 0101 153 09 00011 Drive shaft Connector 50 E02 1 10 0101 143 09 00009 Collar bu...

Страница 40: ...nking plug 1 24 0101 143 09 00012 Adapter bushing 40 E02 50 E02 1 25 0101 143 09 00024 O ring 13x1 5 1 26 0101 143 09 00025 O ring 9 5x1 6 1 27 0101 143 09 00026 Bearing 6006 1 28 0101 143 09 00027 Se...

Страница 41: ...41 V 02 22 03 10 ENG Exploded drawing of the gear unit...

Страница 42: ...retainer stud 1 108 0101 203 04 00092 Nut 1 109 0101 203 04 00094 Spiral bevel gear Type II R 1 110 0101 203 04 00096 Sealing bush 1 111 0101 203 04 00097 Deep groove ball bearing 1 112 0101 203 04 00...

Страница 43: ...plate 1 131 1 132 0101 323 07 00008 Capacitor 110 V 133 0101 203 04 00176 Cable protector sleeve 1 134 0101 203 04 00115 Grip casing 1 135 0101 203 04 00104 Screw 4 136 0101 203 04 00124 Screw 1 137 0...

Страница 44: ...44 V 02 22 03 10 ENG Exploded drawing of the drive motor...

Страница 45: ...e was used for its intended purpose The guar antee does not cover in particular opera tional wear and tear improper use partially or wholly disassembled machines damage arising from overloading the ma...

Страница 46: ...inery Directive both in its basic design and construction as well as in the version marketed by us This declaration will cease to be valid if any modifi cations are made to the machine without our ex...

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