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15

 

©

 

S

M

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 3

0 

B

P

V

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25

.L

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/ 

01

.0

1.

20

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.0

2

-

EN

 

Settings

 

 

Replacing guidind roll / carbide inserts / milling body

 

 

Before replacing the machine 

must be disconnected from 

the compressed air supply 

and secured against 

reconnection.

 

 

 

Lock spindle

 

 

 

 

 

 

 

 

 

 

 

Loosen the guiding roll with hex screwdriver SW5 

and pull out the guiding roll of the milling body.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loosen the clamping screws with the Torx wrench 

T15 and replace the carbide inserts. The inserts 

must be fastened to the mounting seat on the mil-

ling head by means of the original locking screws 

(max. tightening torque: 

4.0

–

5.0

 

Nm).

 

 

 

 

 

 

 

 

 

 

Loosen the milling body retaining screw with the 

hexagonal wrench SW 5 and remove the milling 

body.

 

 

 

 

 

 

 

 

 

 

In order to avoid cuts and burns when 
carbide inserts change, carbide inserts 
only change to a complete stop of the 
machine. Use protective gloves!

 

1

 

2

 

 

Adjusting the 8

-

fold bevel

-

 and radius carbide inserts 

(type KX and RKX):

 

 

The bevel

-

 and radius

-

carbide inserts of type KX and RKX 

have 8 cuttings. By rotation and turning it is possible to 

use the inserts 8 times.

 

 

 

 

 

 

Consumables and accessories

 

 

 

 

Further carbide inserts, milling bodies and 

guiding rolls with special angles and radii 

on request.

 

 

 

 

3

 

4

 

nr.

 

name of part

 

order

-

nr.

 

1

 

Clamping screw 

 

CS

-

30

-

11

 

0101.203.09

-

00017

 

2

 

Bevel

-

carbide insert  

 

KX8.B12

-

V1

 

0101.404.18

-

00031

 

3

 

Radius

-

carbide insert

 

R2.5

-

KX8.B22

-

V1

 

0101.404.19

-

00016

 

4

 

Radius

-

carbide insert

 

R3

-

KX8.B22

-

V1

 

0101.404.19

-

00024

 

5

 

Radius

-

carbide insert

 

R4

-

KX8.B22

-

V1

 

0101.404.19

-

00026

 

6

 

Bevel/Radius

-

milling body 

 

MC45R6.K3

-

V1

 

0101.407.19

-

00028

 

7

 

Bevel

-

guiding roll

 

 

GR45.K3

-

26.30

-

VC1

 

0101.403.19

-

00059

 

8

 

Radius

-

guiding roll 2,5

 

 

GR45R2.5

-

28.80

-

KC1

 

0101.403.19

-

00064

 

9

 

Radius

-

guiding roll 3,0

 

 

GR45R3

-

28.55

-

KC1

 

0101.403.19

-

00034

 

10

 

Radius

-

guiding roll 4,0

 

 

GR45R4

-

27.55

-

KC1

 

0101.403.19

-

00035

 

11

 

Torx wrench 

 

T15

 

0000.077.14

-

00001

 

12

 

Hexagon screwdriver 

 

SW5

 

0000.077.14

-

00005

 

Содержание SMA 30 BPV-25.L1

Страница 1: ... SMA 30 BPV 25 L1 01 01 2021 V01 02 EN Operating manual Hand held beveling machine SMA 30 BPV 25 L1 Operating manual ...

Страница 2: ...3951 0 Fax 49 0 6851 93951 21 E Mail info gerima de All rights including translation are reserved No part of this manual may be reproduced in any form print photocopy microfilm or any other process without the written permission of GERIMA GmbH St Wendel reproduced or distributed using electronic systems duplicated or distributed Subject to change ...

Страница 3: ...nstructions 8 3 1 Basic safety instructions 8 3 2 Intended use 14 4 Settings 15 4 1 Replacing guiding roll 15 4 2 Replacing carbide inserts 15 4 3 Replacing milling body 15 4 4 Setting the bevel length 16 4 5 Setting the radius 16 4 6 Consumables and accessories 16 5 Operating mode 17 5 1 Generally 17 5 2 Handling 17 6 Maintenance 18 7 Disposal 19 8 Technical documentation 20 9 Terms of guarantee ...

Страница 4: ...ling machine that will help you to achieve high quality results in your bevelling appli cations To ensure that the machine is used safely and effectively please read this operating manual carefully in order to become properly acquainted with the machine Please instruct your co workers and employees to become acquainted with the machine Learning to use the machine properly will save you time and mo...

Страница 5: ...supplied documentation with For damages which arises because these operating instructions were not followed the manufacturer accepts no responsibility The information in this manual are indentified as follows Danger Warning of person machinery or environmental damage Entanglement Warning of personal damage by detection of body parts or clothing Restart lock Secure the machine against restarting an...

Страница 6: ...and formats Thickness of workpiece min 3 mm Bevel width 1 8 mm depending on material and guiding roll Materials Steel 1 6 mm Stainless steel 1 3 mm Aluminium 1 8 mm Radius 1 2 6 mm depending on material and guiding rolll 1 Handle 2 Spindle lock 3 Motor 4 Air connection 5 On Off switch 6 Height clamping lever 7 Milling head with guiding roll 8 Guiding plate 9 Vernier scale Shipment 1x Basic machine...

Страница 7: ...ected to particularly extreme loads e g when machining wide bevels or very hard or tough materials and or if the machine is run for very long periods the air cooling may still be insufficient to prevent overheating of the milling drive unit If the operator continues to use the machine the milling drive unit may overheat and be damaged as a result C bevel width POT power on time The power on time i...

Страница 8: ... instructions and the safety instructions all safety instructions and warnings attached to the machine must not be removed and must remain legible The following instructions must be read carefully in order to avoid ac cidents to persons and or property damage Never attempt to operate the machine before you have read and understood the content of this ope ration manual If you are unsure about any p...

Страница 9: ...irm with their signature that they have understood the ope rating instructions The workplace must be well lit and provide suffi cient space for safe working Before working with or on the ma chine the operator must have become acquainted with the ma chine and must have read and un derstood this manual The operator must 1 ensure that all guard plates are in place and all safety mechanisms are functi...

Страница 10: ...ns who have received appropriate instruc tion Servicing The machine may only be serviced by appropriately qualified technical staff or by the manufacturer s service personnel Repair The machine may only be repaired by appropriately qualified technical staff or by the manufacturer s service personnel Decommissioning Decommissioning of the ma chine may only be performed by appropriately qualified te...

Страница 11: ... could affect the safety of the ma chine must be remedied immediately Regular pre start safety precautions Perform the following pre start proce dures each time you plan to use the machine Check and ensure that all of the machine s safety and protective equipment is in place and functio ning correctly Check the machine for visible signs of damage Any defects or deficiencies identified must be reme...

Страница 12: ... rest Machine parts may become very hot during operation Restart lock Secure the machine against restarting and disconnect compressed air connection of the machine Otherwise there is a dan ger of injury due to unintentional starting the power tool Machine hazard points Milling head Never touch the milling head when the machine is running Safety information for servicing maintenance and fault elimi...

Страница 13: ...may be a source of residual mechanical or pneumatically energy Appropriate precautions for dealing with these hazardous energy sources must be taken when instructing operating personnel on the use of the machi ne Modifications to the machine The machine may not be modifi ed added to or converted unless the prior consent of the manufac turer has been granted Any alterations to the machine must have...

Страница 14: ...hand held pneumati cally powered beveling machine intended For machining workpieces made of steel cast steel fine grained steel stainnless steel aluminium aluminium alloy brass and plastic For commercial use in industrial settings and in the skilled trades For preparing K V X and Y shaped welding grooves For creating visible edges in plant and me chanical engineering work For rounding off of edges...

Страница 15: ...usting the 8 fold bevel and radius carbide inserts type KX and RKX The bevel and radius carbide inserts of type KX and RKX have 8 cuttings By rotation and turning it is possible to use the inserts 8 times Consumables and accessories Further carbide inserts milling bodies and guiding rolls with special angles and radii on request 3 4 nr name of part order nr 1 Clamping screw CS 30 11 0101 203 09 00...

Страница 16: ...nts are required These may be necessary because the precision of the scale is approx 1 mm The values above are experical values no guarantee values Some materials can harden on the edges of the workpiece when working with flame cutting plasma laser cutting This can result in significant deviations from the specified reference values too low correctly too high Adjusting radius The procedure for set...

Страница 17: ...mum width can only be machined safely and reliably once you have become used to handling the machine Handling Damages caused by wrong power supply Check values air connection The air pressure must correspondend with the specifications on the type plate of the machine Improper use can cause serious injury Make sure you always have a firm footing when working with the machine Never touch the milling...

Страница 18: ...ew for height clamping lift the guiding plate unit clean the mounting thread lubricate the thread with Oil Before connecting the machine to the compressed air line put a drop oil in the nozzle daily Part to be serviced Type of maintenance work Service Maintenance procedure Materials required Order nr Gear box re grease approx every 1000 operating hours certified GERIMA service agent disassemble ge...

Страница 19: ...V 25 L1 01 01 2021 V01 02 EN Disposal Disposal of components removed from the ma chine All machine parts operating and auxiliary materials must be dis posed of in accordance with the applicable statutory provisions ...

Страница 20: ...ing 0109 112 16 00008 1 13 Cylinderscrew M5x12 0109 182 17 00008 4 14 Sealing plug 0000 032 17 00048 2 16 Plug nipple with external thread 0000 032 14 00083 1 17 Circlip 0000 022 18 00112 1 18 Circlip 0000 022 15 00256 1 19 Countersunk screw M4x14 0000 022 15 00307 7 20 Thin sleeve bearing 0000 012 19 00001 1 21 Thin sleeve bearing 0000 012 15 00019 1 22 Adjusting washer 0000 022 16 00108 1 23 O r...

Страница 21: ... the machine was used for its intended purpose The guarantee does not cover in particular operational wear and tear improper use partially or wholly disassembled machines damage arising from overloading the machine or from the incorrect use of the milling tool the use of non genuine unauthorized or defective parts dam age caused by the machine to the workpiece use of excessive force consequential ...

Страница 22: ...ieth GERIMA GmbH Phone no 0049 6851 93951 70 Fax 0049 6851 93951 21 E Mail info gerima de Internet www gerima de Weimarer Straße 12 66606 St Wendel Germany Product SMA 30 BPV 25 L1 21 294 00001 99999 2021 We hereby declare that the above mentioned product complies with all relevant provisions of the Machinery Directive 2006 42 EC The above product fulfills the relevant requirements of the followin...

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