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Periodic Maintenance 

 

 

 

35 

 

CAUTION:  IF YOU ARE UNFAMILIAR WITH PERFORMING 

THESE MAINTENANCE PROCEDURES, VISIT A GENUINE 
DEALER FOR ASSISTANCE. 

 

CAUTION

 

 

Spark Plug 

The spark plug is one of the most important parts of 
the engine and it is easy to inspect. 

The condition and color of your spark plug can 
provide important clues about the running condition 
of your engine. The ideal electrode color of a 
properly running vehicle is light brown. If the spark 
plug is white or black and wet, there may be a 
problem with your vehicle that needs to be resolved. 
Ask your Genuine Scooter Company dealer for 
assistance. 

Standard spark plug:  NGK CR7HSA

 

   - Inspect the spark plug electrode. Replace if you see 

damage or extreme wear to the electrode.

Brake Check  

Actuate each brake for inspection. Observe the 
grooves in the pads. If the groove is gone or nearly 
gone, your brake pads need to be replaced. 

 

1  Visually determine if the 

brake pads are worn to the 
bottom of the groove or 
measure the pad thickness.  

If pad thickness is less than 
2mm, replace the brake pads. 

- Clean the surface of the spark plug gently to avoid 

damage.  

- Measure spark plug gap. 

 

Spark plug gap : 0.6 - 0.7mm

 

- Reinstall spark plug and torque. 

Torque: 11.7 N-m (8 ft-lb)

 

2  Visually inspect the brake rotor 

for scratches, warping, hot-
spots, or foreign material.  

 
Any significant damage can 
indicate there is a problem with 
your brake system.  Have your 
vehicle inspected immediately by 
an authorized Genuine dealer  if 
any damage is observed. 

 

Содержание RATTLER 200i

Страница 1: ...Owner s Manual...

Страница 2: ...he labels applied to your scooter You should always keep this owner s manual in your vehicle and it should be considered a permanent part of the vehicle If you have any questions please ask your deale...

Страница 3: ...fe Please refer to the break in section for specific break in procedures prior to riding You should always use original Genuine Scooter Company OEM parts for all maintenance and repairs as they have b...

Страница 4: ...InspectionandAdjustment 19 20 PRE RIDE INSPECTION CONTINUED Throttle Inspection and Adjustment 21 Engine Oil Type Level Check and Fill 22 Tire Inspection and Pressure Adjustment 23 Cable Inspection an...

Страница 5: ...s Obey all applicable equipment laws and regulations Only use accessories that have been approved by Genuine for this scooter Motorcycle Noise Regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED...

Страница 6: ...his manual for more information Carbon Monoxide Gas The exhaust gasses from this vehicle contain carbon monoxide a colorless odorless and highly toxic gas An enclosed area such as a garage can quickly...

Страница 7: ...ding your scooter Make Yourself Visible Wear bright reflective apparel to make yourself more visible to fellow drivers Position yourself on the road where other drivers can easily see you Use your tur...

Страница 8: ...IN is locatedontheVINplate 1 orinside theinner frontcover 2 Record your Vehicle Identification Number The Engine Serial Number ESN is located on the rear left side of the engine 3 Record your Engine S...

Страница 9: ...n be removed from the ignition switch 3 Turn handlebars fully to the left steering stop With the key in the OFF position 2 press key inward toward front of the scooter and turn key left to LOCK positi...

Страница 10: ...ator Illuminates green when turn signal button is pressed to the left and signal is on 5 Engine Speed Current engine speed measured in thousands of revolutions per minute x1000 rpm 6 Fuel Level Indica...

Страница 11: ...meter and trip odometer 1 Click the right button R to select odometer or trip odometer Trip Odometer Reset While the trip odometer is visible 1 Click the left button L to select trip odometer 2 Hold t...

Страница 12: ...ect hour setting 4 Press the left button once The minutes on the dash will begin to flash Press the right button to select the correct minutes setting 5 Press the left button to exit clock setting fea...

Страница 13: ...rd Switch Press up to turn on HAZZARD flashing turn signals Press down to turn OFF flashing turn signals 5 Emergency Stop Switch Press switch right to select RUN position to operate vehicle In an emer...

Страница 14: ...ut 13 Front Rear Brake Controls Extend your fingers over the brake lever Pull lever toward the grip to actuate brake The brake lever will slow the vehicle with firm pressure REAR BRAKE LEVER FRONT BRA...

Страница 15: ...Seat Lock To access the under seat storage area insert key into the ignition and from the OFF position press the key inward toward the front tire while simultaneously turning the key counterclockwise...

Страница 16: ...storage compartment may get wet with moisture Do not store water sensitive items in the storage compartment Side Stand and Center Stand The side stand is located near the undercarriage It is importan...

Страница 17: ...nterclockwise to open Fill with unleaded fuel 91 octane or higher Take special care not to overfill fuel tank USB Charging Your scooter is equipped with a USB Charging Port located on the front inner...

Страница 18: ...able if necessary Check throttle free play Adjust throttle cable tension if necessary LUBRICANTS Check the engine oil level before each ride If the engine oil level is low refill with JASO MB 15W 40 e...

Страница 19: ...tension then check the lever free play 10 20mm Front Brake lever free play 10 20mm If the brake lever has no free play or is too loose there is a potential brake system fault Inspect brake system tho...

Страница 20: ...bility can occur Rear Brake The rear brake is a hydraulic disk type Inspect the brake system prior to each ride Properly functioning brake systems are vitally important to your personal safety Check f...

Страница 21: ...sight glass at base of lever to determine brake fluid level Fluid should be above the bottom half of the sight glass Add brake fluid if necessary Brake Fluid specification DOT4 Rear Brake Disc and Pa...

Страница 22: ...sure proper free play Lubricate throttle cable tube and cable ends to ensure ease of operation Throttle Adjustment Slide the protective rubber cover 1 to expose the throttle adjustment screw Loosen th...

Страница 23: ...her oil types may severely damage your engine and void any warranty All JASO rated oils will display the JASO oil classification on the bottle within an outlined border like the example above Many oil...

Страница 24: ...ove This is the Tread Wear Indicator Replace tire when tread wear indicators come in contact with the road surface Inspect the tire for foreign material such as nails screws glass or other objects tha...

Страница 25: ...mountingboltssecurelyfastenthestandstotheframeand both standsarenotloose Checkspringtensiontoensurestandswillremaininstowed position when riding Assembly Check all assemblies to ensure they are faste...

Страница 26: ...re visible to other drivers reducing the possibility of an accident Check the front and rear turn signal indicators head light tail light brake light speedometer backlighting and all indicator lights...

Страница 27: ...h the throttle completely closed pull in either brake lever simultaneously push and hold the start button Once the engine starts release the start button Do not press and hold start button for more th...

Страница 28: ...ine for 10 minutes after every 30 minutes of operation Do not operate at a constant speed change your speed regularly 100 300miles Avoid opening the throttle beyond 1 2 throttle for extended periods o...

Страница 29: ...y recommendations on pages 4 6 Use the throttle for controlling the general speed of your vehicle Use the brakes for slowing and stopping your vehicle Use the handlebars to control the direction of th...

Страница 30: ...ng Braking You should always be prepared to use your brakes Unexpected behavior of fellow motorists road debris animals and other obstacles can arise without notice Becoming familiar with and actively...

Страница 31: ...n under all normal vehicle operation Use the kill switch for emergency engine stops Parking Parkyourvehiclewiththeexhaustfacingawayfromany pedestrian traffic Placevehicleonthecenterstandwheneverpossib...

Страница 32: ...result in damage to the engine and other critical vehicle components If you are not technically skilled enough to perform any specific maintenance task you should have the maintenance completed by an...

Страница 33: ...m 7456 miles or 18 months Air cleaner foam I E R Oil filter screen C C Engine oil use JASO MB 15W40 Check oil level R R Fuel filter Check for Leaks I E R Spark plug I E R Ignition timing I I E Valve c...

Страница 34: ...m 7456 miles or 18 months Bolts and nuts engine Check Fasteners I E Lighting system Check Function E E Exhaust system Check for Leaks I I Fuel tank fuel hoses Check for Leaks I I Battery Check for Lea...

Страница 35: ...en to torque specification 3 Fill with SAE 80W 90 GL 5 Normal gear oil change volume is 100cc 4 Reinsert fill screw 1 and tighten to torque specification 5 Inspect for leaks on the shaft seals inside...

Страница 36: ...lug NGK CR7HSA Inspect thespark plug electrode Replace ifyousee damageorextremeweartotheelectrode Brake Check Actuate each brake for inspection Observe the grooves in the pads If the groove is gone or...

Страница 37: ...h cleanwater Brakefluidwillerodepainted surfaces and or plastic 4 Ifanyproblemsarenoticedwiththefluidcolor volume leakingoranyotherproblemwiththe brake system have your Genuine Scooter Company dealer...

Страница 38: ...r Company dealer for service Battery Maintenance Atrickle maintenancechargerishighlyrecommendedifyou donotuse yourvehicle daily The battery will deplete over time ifthevehicle is notrun onaregularbasi...

Страница 39: ...d pressure and turn them over every couple of weeks This helps prevent flat spots from forming 4 Prevent rusting in the cylinder by removing the spark plug and pouring a tablespoon of clean engine oil...

Страница 40: ...Maintenance Record 39 Maintenance Plan Mileage Actual Mileage Date Dealer Signature Maintenance Plan Mileage Actual Mileage Date Dealer Signature...

Страница 41: ...nt 88 kg 194 lb Idle Speed 1700 200 rpm GAWR Rear 188 kg 415 lb Spark Plug NGK CR7HSA Front Tire 120 70 12 Electrode Gap 0 6 0 7 mm Rear Tire 130 70 12 Start System Electric Electrical Transmission Ty...

Страница 42: ...20590 You can also obtain other information about motor vehicle safety from http www safercar gov WARRANTYINFORMATION Your vehicle is covered by a manufacturer s Limited Warranty an EPA Emissions Con...

Страница 43: ...GENUINESCOOTERS COM 2700 W Grand Ave Chicago IL USA...

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