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Periodic Maintenance 

 

 

 

34 

 

 

Air Cleaner and Air Filter 

1.  Remove screws from air cleaner cover. (1)

 

2.  Clean housing of dirt and debris with a clean cloth. 

 

3.  Inspect gasket for integrity.

 

4.  Inspect air filter and replace if dirty or maintenance interval has been reached.

 

5.  Reinstall air filter and cleaner cover, secure screws.

 

 

Gear Oil 

Change the gear oil per the maintenance schedule and check level periodically. 
1.  Remove the fill screw (1) and drain screw (2).  Drain all oil from gearbox. 
2.  Reinsert drain screw (2) with new washer and tighten to torque specification. 
3.  Fill with GL-4 85W-140 gear oil.  Normal gear oil change volume is 130cc. 
4.  Reinsert fill screw (1) and tighten to torque specification.

 

5.  Inspect for leaks on the shaft seals inside the transmission and on the output shaft 

near the rear wheel. If there is a leak, you will notice a build-up of oil and dirt. 
Resolve any leak immediately to prevent damage to the gearbox.

 

Transmission 

 

1.  Check the transmission for belt and roller wear. 

 

2.  Rollers should not have major flat spots.

 

3.  Measure belt width to determine wear.

 

4.  Inspect belt for cracks, frays or other damage. 

 

5.  Inspect clutch pads for wear, glazing.

 

 

 
 

 

CAUTION:

  IF YOU ARE UNFAMILIAR WITH 

PERFORMING THESE MAINTENANCE PROCEDURES,   
VISIT A GENUINE DEALER FOR ASSISTANCE. 

Содержание Brio 50i

Страница 1: ...Owner s Manual...

Страница 2: ...he labels applied to your scooter You should always keep this owner s manual in your vehicle and it should be considered a permanent part of the vehicle If you have any questions please ask your deale...

Страница 3: ...life Please refer to the break in section for specific break in procedures prior to riding You should always use original Genuine Scooter Company OEM parts for all maintenance and repairs as they hav...

Страница 4: ...18 19 RearBrakeInspectionandAdjustment 20 PRE RIDE INSPECTION CONTINUED Throttle Inspection and Adjustment 21 Engine Oil Type Level Check and Fill 22 Tire Inspection and Pressure Adjustment 23 Cable...

Страница 5: ...Motorcycle Noise Regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federallawprohibitsthefollowingactsorthecausingthereof 1 The removal or rendering inoperative by any person other than for p...

Страница 6: ...or notice odd sensations such as vibration immediately stop your vehicle Pre Ride Inspection Always perform a pre ride inspection of your scooter prior to each ride Review the pre ride inspection ins...

Страница 7: ...g your scooter Make Yourself Visible Wear bright reflective apparel to make yourself more visible to fellow drivers Position yourself on the road where other drivers can easily see you Use your turn s...

Страница 8: ...N is locatedontheVINplate 1 orinside theinner frontcover 2 Record your Vehicle Identification Number The Engine Serial Number ESN is located on the front left side of the engine 3 Record your Engine S...

Страница 9: ...on all vehicle power will be off the engine will not run and the key can be removed 4 From OFF position 3 turn key left to OPEN 4 The seat will unlatch Lift seat to access the under seat storage compa...

Страница 10: ...uel Level Indicator Current fuel level indicated by F Full to E Empty 5 Odometer Trip Odometer Distance traveled during the life of the vehicle or current trip measured in miles or kilometers 6 Speedo...

Страница 11: ...Selection To change between odometer and trip odometer 1 Click the right button R to select odometer or trip odometer Trip Odometer Reset While the trip odometer is visible 1 Hold the left button L d...

Страница 12: ...to minutes 4 Click left button L repeatedly to change minutes 5 Click right button R once to exit Miles Kilometers Unit Selection There are two options for unit selection 1 Distance measured in miles...

Страница 13: ...LEFT turn Press to signal a RIGHT turn Press center button to turn signal indicator OFF 3 Horn Press to sound the HORN 4 Engine Kill Switch Leave this button in the RUN position at all times unless th...

Страница 14: ...ut 13 Front Rear Brake Controls Extend your fingers over the brake lever Pull lever toward the grip to actuate brake The brake lever will slow the vehicle with firm pressure REAR BRAKE LEVER FRONT BRA...

Страница 15: ...s press down quickly with your foot to start the engine 2 Seat Lock To access the under seat storage area insert key into the ignition and from the OFF position press the key inward toward the front t...

Страница 16: ...e primary storage compartment The storage compartment is not waterproof When it rains or after washing your vehicle the storage compartment may get wet with moisture Do not store water sensitive items...

Страница 17: ...rclockwise to open Fill with unleaded fuel 91 octane or higher Take special care not to overfill fuel tank USB Charging Your scooter is equipped with a USB Charging Port located on the inner leg shiel...

Страница 18: ...able if necessary Check throttle free play Adjust throttle cable tension if necessary LUBRICANTS Check the engine oil level before each ride If the engine oil level is low refill with JASO MB 15W 40 e...

Страница 19: ...you feel tension then check the lever free play 10 20mm Front Brake lever free play 10 20mm If the brake lever has no free play or is too loose there is a potential brake system fault Inspect brake sy...

Страница 20: ...bility can occur Rear Brake The rear brake is a hydraulic disk type Inspect the brake system prior to each ride Properly functioning brake systems are vitally important to your personal safety Check f...

Страница 21: ...sight glass at base of lever to determine brake fluid level Fluid should be above the bottom half of the sight glass Add brake fluid if necessary Brake Fluid specification DOT4 Rear Brake Disc and Pa...

Страница 22: ...ry to ensure proper free play Lubricatethrottlecabletubeandcableendsto ensure ease of operation Throttle Adjustment Slide the protective rubber cover 1 to expose the throttle adjustment screw Loosen t...

Страница 23: ...her oil types may severely damage your engine and void any warranty All JASO rated oils will display the JASO oil classification on the bottle within an outlined border like the example above Many oil...

Страница 24: ...ove This is the Tread Wear Indicator Replace tire when tread wear indicators come in contact with the road surface Inspect the tire for foreign material such as nails screws glass or other objects tha...

Страница 25: ...oensurethe mountingboltssecurelyfastenthestandstotheframeand both standsarenotloose Checkspringtensiontoensurestandswillremaininstowed position when riding Assembly Check all assemblies to ensure they...

Страница 26: ...thother drivers Properlyfunctioninglightingcanmakeyoumorevisibleto otherdrivers reducingthepossibilityofanaccident Checkthefrontandrearturnsignalindicators headlight tail light brake light speedometer...

Страница 27: ...s difficulty starting after pressing the start button for 5 seconds release the start button Wait 10 seconds between attempts Try to start the vehicle again for up to 5 seconds at a time If your vehic...

Страница 28: ...dopeningthethrottlebeyond1 2throttleforextended periodsoftime Donotopenthrottlebeyond3 4throttle 300 500miles Avoidopeningthethrottlebeyond3 4throttle Over 500 miles Avoid long periods of wide open th...

Страница 29: ...ach ride Use the throttle for controlling the general speed of your vehicle Use the brakes for slowing and stopping your vehicle Use the handlebars to control the direction of the vehicle Rider inputs...

Страница 30: ...lyingbothbrakessimultaneouslywillresultina shorter stopping distance than actuating either brake individually Theright handbrakeleveractuatesthefrontbrake Theleft handbrakeleveractuatestherearbrake Ap...

Страница 31: ...erallnormalvehicleoperation Usethekillswitchfor emergency engine stops Parking Parkyourvehiclewiththeexhaustfacingawayfromany pedestrian traffic Placevehicleonthecenterstandwheneverpossible forthe mos...

Страница 32: ...s will result in damage to the engine and other critical vehicle components If you are not technically skilled enough to perform any specific maintenance task you should have the maintenance completed...

Страница 33: ...0 km 7456 miles or 18 months Air cleaner foam I E R Oil filter screen C C Engine oil use JASO MB 15W40 Check oil level R R Fuel filter Check for Leaks I E R Spark plug I E R Ignition timing I I E Valv...

Страница 34: ...0 km 7456 miles or 18 months Bolts and nuts engine Check Fasteners I E Lighting system Check Function E E Exhaust system Check for Leaks I I Fuel tank fuel hoses Check for Leaks I I Battery Check for...

Страница 35: ...rque specification 3 Fill with GL 4 85W 140 gear oil Normal gear oil change volume is 130cc 4 Reinsert fill screw 1 and tighten to torque specification 5 Inspect for leaks on the shaft seals inside th...

Страница 36: ...ion Observe the grooves in the pads If the groove is gone or nearly gone yourbrakepadsneedtobereplaced 1 Visually determine if the brakepadsareworntothe bottomofthegrooveor measure the pad thickness I...

Страница 37: ...ur Genuine Scooter Company dealer inspect immediately Suspension Suspension is very important in vehicle stability Malfunctioning suspension can cause your vehicle to behaveinanunpredictablemanner Che...

Страница 38: ...device Youwillbeunabletostartthevehiclewithyourelectricstart buttonifthebatteryhasbeendepleted Usethemanualstartoptiontostartyourvehicle Charge the vehicle s battery and fully disconnect the battery...

Страница 39: ...Periodic Maintenance 38 Maintenance Plan Mileage Actual Mileage Date Dealer Signature Maintenance Plan Mileage Actual Mileage Date Dealer Signature...

Страница 40: ...kg 190 lb Idle Speed 2100 100 rpm GAWR Rear 167 kg 368 lb Spark Plug NGK CR6HSA Front Tire 110 70 12 Electrode Gap 0 7 0 8 mm Rear Tire 110 70 12 Start System Electric and Manual Kick Start Electrica...

Страница 41: ...DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov WARRANTYINFORMATION Your vehicle is covered by a manufacturer s Limited Warranty an EPA Emissions...

Страница 42: ...GENUINESCOOTERS COM 2700 W Grand Ave Chicago IL USA...

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