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28

Owner’s Manual

Maintenance Guide

 

‹

 Before each use, inspect the generator. Check for:

Periodic maintenance and adjustment is necessary to keep the generator in good operating 
condition.
WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before 
performing any maintenance. If the engine must be run, make sure the area is well ventilated.

  - Loose screws
  - Misaligned or binding moving parts
  - Cracked or broken parts
  - Damaged electrical wiring
  - Any other condition that may affect safe operation.

 

‹

 If an engine problem occurs, have it checked by a qualified service technician before further use.

Do not use damaged equipment.

 

‹

 Before each use, make sure the engine’s oil and gas levels are adequate.

 

‹

 Before each use, remove all debris with a soft brush, rag, or vacuum.

 

‹

 Lubricate all moving parts using a premium

quality, lightweight machine oil.

 

‹

 Every 50 hours of use, drain the old engine oil

and replace with a high quality

    SAE 10W-30 grade engine oil.

 

‹

 Every 300 hours of use, have a qualified, certified

technician perform thorough maintenance on the
generator and engine.

 

‹

  For long term storage, either drain fuel into

suitable container or add a fuel preservative/
stabilizer (not included) to prevent fuel

 breakdown.

Upper Level

Содержание GG12000GL

Страница 1: ...www jdna com Please read and save these instructions DUAL FUEL GENERATOR WATT GASOLINE 0WATT PROPANE...

Страница 2: ...enilediu GytefaS 5 Limitations and Exclusions 7 Snoituacer PlareneG Battery 16 Assembly 17 Spark Plug Service 25 Operation 18 Inspection Cleaning Maintenance and Storage 26 Installation 32 Specificati...

Страница 3: ...with the intent to resell the product is an unauthorized reseller unauthorized dealer Please note this Limited Warranty does not apply to floor models or demos except as specifically provided herein...

Страница 4: ...Dual Fuel Generator 4 JD North America JD North America...

Страница 5: ...WLQJ LQ ZRUQ SLVWRQ SLVWRQ ULQJV F OLQGHUV YDOYHV YDOYHguides carburetor or other internal components URNHQ RU VFRUHG SDUWV FDXVHG E ORZ RLO OHYHO GLUW RU LPSroper grade of oil 6 Engine tune ups and n...

Страница 6: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Страница 7: ...NSCIOUSNESS AND MAY LEAD TO DEATH CAUTION FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND OR THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE General Precautions Using...

Страница 8: ...ME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS Power Output This generator is not designed to power sensitive elec...

Страница 9: ...vent of an electrical malfunction Double insulated tools are equipped with a polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does n...

Страница 10: ...t that is compatible with the electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep al...

Страница 11: ...urn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect...

Страница 12: ...ilure to follow maintenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTR...

Страница 13: ...full length of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supportin...

Страница 14: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Страница 15: ...to use only UL approved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 2...

Страница 16: ...he battery installed correctly This requires a 12v 18ah lawn tractor battery with the following dimensions The dimensions are Wx7 5 Dx5 Hx7 including terminals A rated cranking amperage of 200 Termina...

Страница 17: ...ll loose parts against the following list Contact your dealer toll free at 888 896 6881 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should inc...

Страница 18: ...Fuel tank Choke lever Handle Control Panel Carburator Battery Oil dipstick Change over Switch Inlet connector Evaporative Tube Air filter Recoil Start...

Страница 19: ...engine START To Start the engine 4 Turn the fuel valve clockwise to the ON position Dual Fuel Generator 5 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine le...

Страница 20: ...up 8 Push the circuit breakers to ON position Owner s Manual 6 o To To Holding this position longer can damage the starter solenoid and void its warranty Propane Starting perate the Recoil Start Pull...

Страница 21: ...he choke lever to the OPEN position KEY START Turn the key to the START position When engine starts release the key back to the RUN position RECOIL START Turn the key to the RUN position pull the reco...

Страница 22: ...sition to prevent carburetor flooding and to reduce the possibility of fuel leakage STO P 7 Move the choke lever to the OPEN position 8 Push the circuit breakers to the ON position 1 Put the circuit b...

Страница 23: ...ITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT ALL POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply co...

Страница 24: ...nerator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12V DC powered tool or equipment to the D...

Страница 25: ...ean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 70 0 80 mm 0 028...

Страница 26: ...WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS STOP POSITION DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFOR...

Страница 27: ...engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment cup and O ring 2 Clean the sediment cup and O ring in nonflamm...

Страница 28: ...engine problem occurs have it checked by a qualified service technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate Before e...

Страница 29: ...ement can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the element in a soluti...

Страница 30: ...30 Owner s Manual before use before use before use...

Страница 31: ...w flames or sparks in the area during this procedure 2 Change the engine oil 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revoluti...

Страница 32: ...G EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling a...

Страница 33: ...o the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG groundin...

Страница 34: ...approved 120V 240V AC Load 000W Gasoline 0W Propane 2 AC Duplex 120V Outlets 1 120V Twist Lock Outlet 1 120 240V Twist Lock Outlet 1 000 W Gasoline 00W Propane 22 lbs 34 1 hours approx 1 2 load Propa...

Страница 35: ...PARTS LISTING 35...

Страница 36: ...OVER PACKING FLANGE BOLT M10X80 SPARK PLUG EXHAUST PIPE STUD BOLT CYLINDER HE CARBURETOR CYLINDER HE DOWEL PIN BREATHER TUBE A 01 JD A 02 JD A 03 JD A 04 JD A 05 JD A 06 JD A 07 JD A 08 JD A 09 JD A 1...

Страница 37: ...N 10 mm GOVERNOR ARM SHAFT OILSEAL 8 14 5 B 08 JD B 09 JD B 10 JD B 11 JD DRAIN PLUG WASHER 12mm B 12 JD DRAIN PLUG BOLT B 13 JD OIL SEAL B 14 JD OIL PROTECTOR B 15 JD Qty 2 1 1 1 1 JD Part No 20 4 M6...

Страница 38: ...FLANGE BOLT M8X35 CRANKCASE COVER GOVERNOR SLIDER GOVERNOR GEAR SLIDER SHAFT SLIDER WASHER 6 mm BALL BEARING 6202 BALL BEARING 6207 CRANKCASE COVER PAD DOWEL PIN 8X12 Crankcase cover system assy Qty J...

Страница 39: ...8 Dual Fuel Generator 39 Crankshaft system assy D o N t r a P A P A Description CRANKSHAFT COMP Tapper shaft BALANCER WEIGHT 2 Qty JD Part No JF4 0 4 2 JF 0 4 2 1 1 D 01 JD D 02 JD...

Страница 40: ...O C B G N I R N O I S S E R P M O C A G N I R L I O B G N I R L I O m m 0 2 P I L C N I P N O T S I P N O T S I P N I P N O T S I P D O R G N I T C E N N O C R E V O C G N I T C E N N O C T L O B D O...

Страница 41: ...O B T O V I P E T A L P E D I U G D O R H S U P H S U P D O R R E T F I L E V L A V T F A H S M A C Qty JD Part No JF340 1 2 8 JF168 1 2 17 JF340 1 2 9 2 2 2 2 2 2 2 1 JF340 1 2 7 JF340 1 2 16 JF340 1...

Страница 42: ...G N I R P S N E T A L P T N E T E D R E T R A T S G N I R P S T N E T E D L E E R R E T R A T S L I O C E R G N I R P S N R U T E R T R A T S P M O C E S A C R E T R A T S L I O C E R E P O R R E T R...

Страница 43: ...Fuel Generator 43 Fan Cover Assy o N t r a P A P A Description H H 01 JD D U O R H S H 02 JD H 03 JD 2 1 X 6 M T L O B E G N A L F P M O C R E V O C N A F JF420 12 1 Qty JD Part No 20 4 M6 12 4 1 JF 0...

Страница 44: ...APA Part No Description I GG1 GL I 01 JD I 03 JD I 04 JD I 05 JD PROPANE SUPPLY HOSE CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET Qty JD Part No 1 JF420GL 9 4 GG1 GL I 02 JD...

Страница 45: ...ription J J 01 JD J 02 JD J 03 JD J 04 JD J 05 JD L E E H W Y L F Y E K F F U R D O O W L A I C E P S N A F G N I L O O C Y E L L U P R E T R A T S 6 1 M T U N L E E H W Y L F 5 4 3 2 Qty JD Part No J...

Страница 46: ...tion K K 01 JD K 02 JD K 03 JD K 04 JD K 05 JD K 06 JD NOISE SUPPERSSOR CAP ASSY IGNITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 CORD GROMMENT Qty JD Pa rt No 20 4 M6 2...

Страница 47: ...ual Fuel Generator Starter Motor Assy 47 APA Part No Description L GG GG GG L 01 JD L 02JD L 03 JD R O T O M R E T R A T S SOLENOID FLANGE BOLT M8 35 Qty JD Part No JF340 18 1 JF340 18 2 20 4 M8 35 1...

Страница 48: ...N I T S U J D A L O R T N O C 4 3 X 5 M W E R C S N A P 2 1 X 6 M T L O B E G N A L F G N I R P S R O N R E V O G G N I R P S N R U T E R E L T T O R H T D O R R O N R E V O G 6 M T U N E G N A L F 6...

Страница 49: ...1 2 2 JF340 7 2 1 JF340 7 2 3 JD6500 17 10 1 5 1 JD6500 17 10 1 5 2 JD6500 17 10 1 5 3 20 4 M8 16 20 4 M8 25 20 6 M8 20 4 M6 12 JF240 7 2 2 JF240 7 1 JF290 7 2 1 FLANGE BOLT M8 X 16 FLANGE BOLT M6 X 1...

Страница 50: ...ANER COVER COMP O 02 JD AIR CLEANER ELEMENT O 03 JD FLANGE NUT M5 O 04 JD AIR CLEANER SEPARATOR O 05 JD AIR CLEANER SEAL O 06 JD AIR CLEANER CASE COMP O 07 JD BREATHER GASKET JD Part No Qty 1 1 6 1 1...

Страница 51: ...FUEL TUBE FUEL SWITCH CLAMP FUEL TUBE FLANGE BOLT P 08 JD Description M6x25 JD6500W U 1 5 1 2 JD6500W U 1 5 1 1 JD10000W U 1 5 1C JD Part No Qty JF168 8 3 P 07 JD EVAPORATIVE TUBE JF168 8 6 JF168 8 7...

Страница 52: ...JD 120V 240V RECEPTACLE Q 09 JD EARTH TERMINAL SET Q 10 JD CONTROL PANEL CASE Q 11 JD DC CIRCUIT PROTECTOR 10A Q 12 JD CIRCUIT BREAKER DOUBLE 30A Q 13 JD POWER LAMP JD Part No HC001 MB 21 3 1 13 21 3...

Страница 53: ...8 Dual Fuel Generator 53 Frame Comp Assy APA Part No R R 01 JD R 02 JD 2 1 JD Part No Qty Description JD6500 17 10 1 J109 1 1 21 3 25 11 GENERATOR FRAME CONTROL PANEL CASE...

Страница 54: ...D BRUSH ASSY S 05 JD TAPPING SCREW S 06 JD RR HOUSING S 08 JD FLANGE BOLT M6X 179 S 09 JD AUTO VOLTAGE REG ASSY S 10 JD GENERATOR COVER S 12 JD FLANGE BOLT S 13 JD ROTOR COMP S 14 JD BEARING ASSY S 15...

Страница 55: ...Fuel Generator 55 Generator APA Part No Description JD Part No Qty 2 1 4 GG1 GG1 GG1 S 18 JD 20 4 M5 16 0 75 2KW 25 5 1 20 9 M5 HEX BOLT M5 X 20 S 19 JD VOLT CHANGE TERMINAL BR AC W S 20 JD PLAIN WAS...

Страница 56: ...22 T 13 JD HANDLE T 14 JD BOLT M8X48 T 15 JD BRACKET WITH LOCK PIN T 16 JD FLANGE BOLT M8X45 12 14 14 14 14 15 15 16 16 12 13 13 8 10 11 11 8 9 9 9 9 FLANGE T 11 JD NUT M8 JD6500 17 10 1 1 JD6500 17 1...

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