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V3.0 (17.06.2021)

Instruction Manual for Transport System

LioGuard

M-Box Advanced/Premium

Safety system for storage and transport in compliance with the ADR for

lithium-ion and lithium-metal cells and batteries

Please read these instructions carefully before use and keep them

in a safe and accessible place.

Содержание LioGuard M-Box Advanced

Страница 1: ...tem LioGuard M Box Advanced Premium Safety system for storage and transport in compliance with the ADR for lithium ion and lithium metal cells and batteries Please read these instructions carefully before use and keep them in a safe and accessible place ...

Страница 2: ...port container 9 3 3 1 Work procedure 9 3 4 Inserting and removing the mesh basket only at Advanced 10 3 4 1 Workflow 10 3 5 Packaging the hazardous goods 12 3 5 1 Safety instructions 12 3 5 2 Packaging instructions 12 3 5 3 Recommended safety distances 12 3 5 4 Workflow 13 3 6 Sealing the transport container 15 3 6 1 Work procedure 15 3 7 Removing the hazardous goods 17 3 7 1 Safety instructions ...

Страница 3: ... 1030 x 835 966 x 766 x 404 1106 x 906 x 600 1106 x 906 x 600 Basket dimensions L x W x H mm 981 x 788 x 400 Volume l 299 Empty weight kg 83 max gross weight VG II kg 456 1 2 Components Fig 1 M Box in closed state 1 Tie down strap 2 Locking lever 3 Lock slide 4 Rotary shaft 5 Hasp 6 Staple 7 Handle 8 Guide 5 6 4 2 3 1 7 8 ...

Страница 4: ...d in open state Fig 2 M Box Premium in open state top layer of PE bags removed 9 Locking slide 10 Suspension bolts 11 Lifting eye 12 Lid holder 14 Basket handle 15 Mesh basket 16 insert 17 PE filler pads 13 Lid holder pivot ...

Страница 5: ...action of cell com ponents This decomposition reaction in turn leads to further heating which then causes the decomposition process to accelerate uncontrollably These reactions also lead to the for mation of large quantities of toxic and flammable gases which in interaction with the high temperatures of the cell can lead to severe fire events This intense release of heat can conse quently cause th...

Страница 6: ...protection in the case of dust formation and to wear gloves in the case of skin contact PyroBubbles that no longer correspond to their condition at the time of delivery must be disposed of in accordance with the disposal instructions see section Fehler Verweisquelle konnte nicht gefunden werden and shall not be used further because they no longer meet the requirements with respect to sorption capa...

Страница 7: ...that any reaction gases that may develop can escape and a resulting pressure build up inside the transport con tainer is avoided 3 2 Transport 3 2 1 Safety instructions Danger Danger of poisoning due to toxic partially odourless gases Injuries ranging from severe to fatal In the event that the cells or batteries suffer a thermal runaway leave the haz ardous area as quickly as possible Danger Dange...

Страница 8: ...er only by means of the guides provided and use only appropriate lifting gear When transporting hazardous goods the space above the transport container must be kept free so that in the event of a thermal runaway the reaction gases have adequate space to vent To increase static friction non slip mats must be placed beneath the bearing surface of the transport container The load is secured by lashin...

Страница 9: ...the same time pull the locking lever up wards and move it approximately 180 around the rotary shaft 3 Pull the tie down strap out from the rotary shaft of the toggle catch Next pull the tie down strap out from the guides and store the tie down strap outside of the work area 4 Repeat steps 2 through 3 for all tie down straps 5 Open the lid using the handles of the lid Caution Make sure both lid hol...

Страница 10: ...e konnte nicht gefunden werden 2 Push the locking slide on a lid holder downwards 3 Pull the lid holder from the suspension bolt Carefully put down the lid holder 4 Repeat steps 2 and 3 for the other lid holder Caution Securely hold the lid with one hand 5 Open the lid more than 90 Caution Support the lid to prevent damage to the lid hinges ...

Страница 11: ...nsport container with the help of the basket handles pro vided 7 Close the lid so that a lid holder can be attached to the corre sponding suspension bolts 8 Push the locking slide into the groove of the suspension bolt 9 Repeat steps 7 and 8 for the other lid holders ...

Страница 12: ...o dust formation the use of respiratory protection is recommended to avoid damage to the respiratory organs recommended protection class FFP2 3 5 2 Packaging instructions The required safety distances between the battery and the mesh basket resp the upper edge of the container depend on the respective battery design energy content condition etc If the minimum distances are not defined in the trans...

Страница 13: ...e insert always remains in the container 3 At Advanced Place the hazardous substance in such a way that the recommended minimum distances are guaranteed When loading multiple batteries there must also be a suffi cient all round safety distance between the batteries 3 At Premium Place the hazardous substance in such a way that a minimum distance of 4 cm to the insert side walls and 10cm to the uppe...

Страница 14: ...eral layers of dangerous goods into the transport container you need to make sure that there is a sufficient padding thickness between the indi vidual layers Also place the dangerous goods into the con tainer in such a way that a minimum distance of 4 cm is en sured to all sides of the insert walls and 10 cm to the con tainer lid 5 At Premium Fill the transport container up to the top edge with PE...

Страница 15: ...les of the lid and place the hasp over the staple on the front side of the container 3 Pass a tie down strap through a front and rear guide beneath the transport container and run the tie down strap into and along the recess provided in the lid Caution Make sure that the tie down strap is not twisted 4 Pass the loose end of the tie down strap through the rotary shaft of the toggle catch and pull t...

Страница 16: ... time move the locking lever by ap proximately 90 around the rotary shaft 6 Move the locking lever without pressing the lock slide up and down several times until the tie down strap is firmly clamped 7 Press the locking lever downwards 8 Repeat steps 3 through 7 for the remaining tie down straps ...

Страница 17: ...or batteries or a thermal runa way the transport container must be opened only by personnel wearing protec tive equipment appropriate to the type of hazardous substance involved Warning Danger of explosion due to explosive gases Injuries ranging from severe to fatal In the event that the cells or batteries suffer a thermal runaway avoid ignition sources If possible provide sufficient ventilation W...

Страница 18: ...batteries Injuries ranging from severe to fatal Use protective equipment suitable for the hazardous goods involved 4 1 2 Maintenance and Cleaning Instructions Contamination by substances leaking from the cells or batteries on to the transport containers must be removed For this purpose use only cleaning materials that do not attack the material of the transport container HDPE PyroBubbles can gener...

Страница 19: ...r protective equipment suitable for the respective contamination Contaminated PyroBubbles must be properly disposed of in accordance with the applicable national regulations and in accordance with their respective contamination 6 Contact Information Genius Technology GmbH Am Theresenhof 2 15834 Rangsdorf www genius group de Phone 49 3375 609 80 Fax 49 03375 609 89 Email info genius group de ...

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