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Genie TZ-50

Part No. 133555

Operator’s Manual

Third Edition • Third Printing

Inspections

Part No.

Description

Quantity

28158

Label - Unleaded Fuel Only

(models with engines)

28161

Warning - Crushing Hazard

28164

Notice - Hazardous Materials

28174

Label - Power to Platform, 230V

28176

Notice - Missing Manuals

28177

Warning - Platform Rotate (option)

28181

Warning - No Step or Ride

28235

Label - Power to Platform, 115V

28236

Warning - Failure To Read . . .

31060

Danger - Tip-over Hazard

31785

Notice - Battery Charger Operating Instr.

37052

Notice - Max Capacity,

500 lbs / 227 kg (ANSI/CSA)

40434

Label - Lanyard Anchorage

43617

Danger - Tip-over (batteries)

43658

Label - Power to Battery Charger, 230V

44248

Notice - Max Capacity,

440 lbs / 200 kg (Australia)

44980

Label - Power to Battery Charger, 115V

46262

Danger - Battery/Charger Safety

48723

Label - Parking Brake

52475 Label

Transport

Tie-down

62707

Warning - Towing Hazard

65309

Notice - Max Manual Force,

90 lbs/400N, Australia

82366

Label - Chevron Rykon

82409

Warning - Transport Instructions

Inspection for Decals with Words

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and
in place.

Part No.

Description

Quantity

82479

Danger - General Safety, Ground

82505

Danger - Crushing Hazard, Elevated

Components

82506

Caution - Foot Crushing Hazard

82558

Warning - Skin Injection Hazard

82880

Ground Control Panel

82881

Platform Control Panel

82882

Cosmetic - Genie TZ-50

82883

Notice - Operating Instructions, Ground

82884

Notice - Operating Instructions, Platform

97551

Caution - Compartment Access

97562

Drive Control Panel (option)

97567

Label - Outrigger Load

97568

Label - Wheel Load

97569

Notice - Tire Specifi cations

97580

Notice - Engine Specifi cations

(models with engines)

97581

Notice - Battery Connection Diagram

97586

Notice - Manifold Valves

97703

Notice - Manifold Valves (Australia)

97704

Notice - Jib Manifold (Australia)

97815

Label - Lower Midrail

114167

Label -Transport Diagram

114170

Warning/Notice - Drive System

Operation

(option)

114171

Danger - General Safety, Platform

230344

Platform Control Panel

1263140 Danger - Electrocution Hazard

Shading indicates decal is hidden from view,
i.e. under covers

Содержание TZ-50

Страница 1: ......

Страница 2: ...s and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your ma...

Страница 3: ...e is intended to be used only to lift personnel along with their tools and materials to an aerial work site Bulletin Distribution and Compliance Safety of product users is of paramount importance to G...

Страница 4: ...ine Please register your machine by visiting us on the web at www genielift com or by calling us toll free at 1 800 536 1800 Danger Failure to obey the instructions and safety rules in this manual wil...

Страница 5: ...will result in death or serious injury WARNING Indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation that if not avoided c...

Страница 6: ...erator s manual Electrocution burn hazard Crushing Hazard Corrosive acid No smoking Explosion burn hazard Crushing hazard Stay clear of moving platform Crushing hazard Keep away from moving parts Wear...

Страница 7: ...3555 Genie TZ 50 5 Operator s Manual Third Edition Third Printing Symbol and Hazard Pictorials Definitions Corrosive acid Explosion hazard Crushing hazard No flame Crushing hazard Stay clear of moving...

Страница 8: ...or serious injury 82505A Crushing Hazard Contact with moving parts will cause death or serious injury Keep clear of elevated components 82558 1263140 46262 43617 97551 82505 82479 Manifold Side Platfo...

Страница 9: ...surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will result WARNING 46262 Hydraulic tank side Side Hitch End TZ 50 62707 82506 1263140 82506 82558 43617...

Страница 10: ...s injury DANGER Do not alter or disable limit switch s 31060 C Crushing hazard Lowering the outriggers or tires onto a person s foot can result in serious injury 82506 B Keep clear of outriggers and t...

Страница 11: ...any way affect safety and stability Do not push off or pull toward any object outside of the platform Do not attempt to free a caught or snagged platform using platform controls All personnel must be...

Страница 12: ...Third Printing General Safety 82544 82544 82473 82481 82487 97590 Manifold Side Platform End TZ 50 82487 C 82481 B 97590 A 82544 B 97554 82481 82487 82560 TZ5006 1234 Bi energy Option Bi energy Option...

Страница 13: ...33555 Genie TZ 50 11 Operator s Manual Third Edition Third Printing General Safety 82481 82475 82544 82560 Hydraulic tank side Side Hitch End TZ 50 82560 B 82475 C 82544 B 82481 B 82475 82481 82560 97...

Страница 14: ...12 Genie TZ 50 Part No 133555 Operator s Manual Third Edition Third Printing General Safety 82472 Front and Rear view outriggers 82475 82475 C 82472 B Front and Rear view outriggers 82472 82475...

Страница 15: ...Part No 133555 Genie TZ 50 13 Operator s Manual Third Edition Third Printing General Safety Boom and Platform Views 82548 82614 82614C 82487 82487 C 82548 B 82614 82548 82487 82472 82472 82472 B...

Страница 16: ...ified person with respect to electrical power transmission and distribution Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Do not operate the machine durin...

Страница 17: ...e surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Do not alter or disable machine components that in any way affect safety and stabilit...

Страница 18: ...owable manual force CE 400 N Do not push off or pull toward any object outside of the platform Do not push the machine or other objects with the boom Do not use the platform controls to free a platfor...

Страница 19: ...uals are complete legible and in the storage container located on the platform Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetr...

Страница 20: ...for damaged cord cables and wires Replace damaged items before operating Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Tip over Hazard Do not us...

Страница 21: ...4 Secondary boom assembly 5 Pivot assembly 6 Outrigger 7 Secondary boom assembly 8 Platform controls 9 Platform 10 Tailights 11 Turntable assembly 12 Battery box roadside 13 Hydraulic power unit 14 Pr...

Страница 22: ...le rotate right 2 Function enable button for Platform up Primary boom up Primary boom extend Secondary boom up Turntable rotate left 3 Red Emergency Stop button 4 Boom function speed controller 5 Prim...

Страница 23: ...right Outrigger lower 4 Function enable button for Platform up Primary boom up Primary boom extend Secondary boom up Turntable rotate left Outrigger raise 5 15 amp breaker for controls circuits 6 Red...

Страница 24: ...signed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedure...

Страница 25: ...reservoir hoses fittings cylinders and manifolds Boom components and wear pads Tires and wheels Trailer lights and reflectors Parking brake components Outriggers and foot pads Limit switch and alarms...

Страница 26: ...as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instruction...

Страница 27: ...jack are not touching the ground Note If the wheels on the tongue jack are touching the ground crank the tongue jack up until the wheels are no longer on the ground Function Tests Setup 1 Position th...

Страница 28: ...vate each boom function button Result Primary boom down primary boom retract secondary boom down platform level down and turntable rotate left should all function Test Outrigger Interlock 28 Lower the...

Страница 29: ...rm extend Push in and turn clockwise Platform retract Pull out and turn counterclockwise Secondary boom down primary boom up down Push in and turn counterclockwise 40 Operate the hand pump 41 Reset th...

Страница 30: ...e machine Maintain safe distances between the operator the machine and fixed objects 51 Fully retract and lower the platform Inspections 52 Manually engage the drive wheels by pulling the drive wheel...

Страница 31: ...place hazards then watch for and avoid them while moving setting up and operating the machine inspection before using the machine Emergency Stop Push in the red Emergency Stop button to the off positi...

Страница 32: ...tructions 1 Inspection for Decals with Words Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and in place Part N...

Страница 33: ...31060 97567 82558 28174 or 28235 97586 or 97703 82880 46262 43617 97581 82479 82883 1263140 97551 82505 28176 82881 or 230344 114170 28236 52475 82506 114171 97815 28161 31060 97567 82282 28164 82558...

Страница 34: ...Crushing Hazard Elevated Components 2 Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are...

Страница 35: ...Part No 133555 Genie TZ 50 33 Operator s Manual Third Edition Third Printing Inspections Ground Controls Side Platform End Shading indicates decal is hidden from view i e under covers...

Страница 36: ...ways perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Operating Instructions section p...

Страница 37: ...then start the engine Operation from Ground 1 Turn the key switch to ground control 2 Pull out the red Emergency Stop button to the on position 3 Press and hold the yellow function enable button Press...

Страница 38: ...old is located on the primary extension boom 1 Turn the jib manifold knob counterclockwise to lower the jib 2 To reset turn the knob clockwise as far as it will go Manual Operation of Functions Manifo...

Страница 39: ...rol box can be detached from the machine and used while standing on the ground Remove the drive control box from its mounting and step away from the machine to drive CE models At the ground controls p...

Страница 40: ...hed or transported by the tow vehicle up or down the slope See Transport and Lifting Instructions section run rise After Each Use 1 Rotate the turntable so that the platform is opposite the tongue of...

Страница 41: ...l tires must be properly inflated Find the recommended cold tire pressures on the tire sidewall or trailer decal Do not overinflate the tires Tire pressures go up during driving Checking the tire pres...

Страница 42: ...ght See the serial plate for the machine weight Securing to Truck or Trailer for Transit Fully lower and retract the boom Make sure the boom and mid pivot rest securely in the mast cradles Securely la...

Страница 43: ...tructions Fully lower and retract the boom Securely latch the boom hold down latches Raise all four outriggers to the stowed position Remove all loose items on the machine Determine the center of grav...

Страница 44: ...ll be required to perform this procedure Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connec...

Страница 45: ...aps 5 Connect the battery charger to a grounded AC circuit 6 The charger will indicate when the battery is fully charged 7 Check the battery acid level when the charging cycle is complete Replenish wi...

Страница 46: ...of the specifications listed 2 Check each wheel for damage bends and cracks Result Replace the wheel if any damage is found 3 Check each tire with an air pressure gauge and add air as needed 4 Check t...

Страница 47: ...to the edge of the oil filler hole Honda GX160K1 Oil viscosity requirements 4 to 100 F 20 to 38 C 10W 30 Below 30 F 0 C 5W 30 Above 50 F 10 C 30W Engine oil should have properties of API classificati...

Страница 48: ...24V Airborne noise emissions Sound pressure level at ground workstation 89 dBA Sound pressure level at platform workstation 86 dBA Guaranteed sound power level 105 dBA Power source Models without dri...

Страница 49: ...t 15 ft 10 ft 5 ft 0 ft 5 ft 10 ft 15 ft 20 ft 25 ft 30 ft 35 ft 10 7 m 9 14 m 7 62 m 6 10 m 4 57 m 3 05 m 1 52 m 0 m 1 52 m 3 05 m 4 57 m 6 10 m 7 62 m 9 14 m 10 7 m 60 ft 18 29 m 55 ft 16 76 m 50 ft...

Страница 50: ......

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