September 2016
Service Manual
Winches
Part No. 115411
Super Tower
33
3-1 Tw o-s peed Winc h
3-2
Two-Speed Winch
How to Disassemble a Two-speed
Winch
Bodily injury hazard. Cables can
fray. Always wear adequate
hand protection when handling
cable.
1
Fully lower the carriage and remove the load
handling attachment.
2
Remove the cable retaining fasteners from the
winch drum. Remove the cable from the drum.
3
Remove both handle retaining fasteners from
the pinion shaft. Remove the handles.
4
Remove the drum bolt and spacer. Remove
the drum, drum gear cover and housing
spacer.
5
Remove the input shaft cover.
6
Remove the mounting fasteners from the
spring and ball housing.
7
Remove the two springs and balls from the
spring and ball housing.
8
Slide the input shaft out of the winch housing.
9
Remove the retaining ring from the pinion
shaft.
10 Remove the lock nut from the end of the pinion
shaft (located on the outside of the winch
housing).
Note: Note the location and position of the
components on the pinion shaft.
11 Slide the pinion shaft to the right and remove
the pinion spacer, pinion plate, ratchet
gear,and friction disks. Turn the pinion gear
counterclockwise and slide it off the left side of
the shaft.
12 Remove both pinion bushings. Use a soft
metal drift equal to the outside diameter of the
bushing and tap with a rubber mallet.
Component damage hazard.
Place a block between the
walls of the winch housing to
prevent the housing from
bending while removing the
bushings.
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