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3-42

GTH-1544

Part No. 1272857

September 2016

Section 3 • Repair Procedures

How to Remove the Auxiliary
Function Manifold

WARNING

Bodily injury hazard. This
procedure requires speci

fi

c

repair skills, lifting equipment
and a suitable workshop.
Attempting this procedure
without these skills and tools
could result in death or serious
injury and signi

fi

cant component

damage. Dealer service is
strongly recommended.

Note: When removing a hose assembly or

fi

tting,

the

fi

tting and/or hose end must be torqued to

speci

fi

cation during installation. Refer to Section 2,

Hydraulic Hose and Fitting Torque Specifi cations

.

Note: Perform this procedure with the engine off
and cool to the touch.

1 Close the hydraulic tank ball valve.

2 Raise the boom.

3 Tag, disconnect and plug the hoses from the

function manifold.

WARNING

Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.

4 Tag and disconnect the harness from the

manifold.

5 Support and secure the auxiliary function

manifold to a suitable lifting device. Do not
apply lighting pressure.

6 Remove the retaining fasteners securing the

auxiliary function manifold.

7 Remove the function manifold.

WARNING

Crushing hazard. The function
manifold will fall if not properly
supported when the fasteners
are removed from the machine.

MANIFOLDS

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Содержание GTH-1544

Страница 1: ...To GTH1516M 599 From GTH15M 600 Part No 1272857 Rev A1 September 2016 This manual includes Repair procedures Fault Codes Electrical and Hydraulic Schematics For detailed maintenance procedures Refer t...

Страница 2: ...t maintenance and repair be performed at an authorized dealer service center Technical Publications Genie has endeavored to deliver the highest degree of accuracy possible However continuous improveme...

Страница 3: ...3 2016 Initial Release A1 09 2016 Introduction Serial Number Legend REFERENCE EXAMPLES Section 2_Specifications Machine Specifications Section 3_Repair Procedure 3 2 Section 4_Fault Codes 4 3 Section...

Страница 4: ...e Section Procedure Page Description REFERENCE EXAMPLES Section 2_Specifications Machine Specifications Section 3_Repair Procedure 3 2 Section 4_Fault Codes 4 3 Section 5_Schematics 5 3 Electronic Ver...

Страница 5: ...September 2016 Part No 1272857 GTH 1544 v Serial Number Legend 6 5 5...

Страница 6: ...vi GTH 1544 Part No 1272857 September 2016 This page intentionally left blank...

Страница 7: ...tified in the Operator s Manual are also safety hazards when maintenance and repair procedures are performed Do Not Perform Maintenance Unless You are trained and qualified to perform maintenance on t...

Страница 8: ...othing if the situation warrants it Be aware of potential crushing hazards such as moving parts free swinging or unsecured components when lifting or placing loads Always wear approved steel toed shoe...

Страница 9: ...fications 2 4 Function Manifold Specifications 2 5 Air Conditioner Refrigerant Specifications 2 5 Perkins 1204E E44TA Engine 2 6 Deutz TCD 4 1 L4 Engine 2 7 Dana Integral Gear Box Shift on Fly 2 8 Dan...

Страница 10: ...d hydraulic tanks 3 22 Engines 4 1 Engines 3 24 4 2 Engine Fault Codes 3 24 Transmission 5 1 Gearbox 3 25 5 2 Axle 3 25 Hydraulic pumps 6 1 Boom and Steering Function Pump 3 27 6 2 Auxiliary Gear Pump...

Страница 11: ...1272857 GTH 1544 xi Section 5 Schematics Introduction 5 1 Electrical and Hydraulic Symbol Legends 5 2 Electrical Schematic 5 3 Hydraulic Schematic Deutz Engine 5 34 Hydraulic Schematic Perkins Engine...

Страница 12: ...xii GTH 1544 Part No 1272857 September 2016 This page intentionally left blank...

Страница 13: ...perator s Manual Tires and wheels Tire size 17 5 x 25 Tire ply rating 22 Weight rough terrain tire air filled 427 lbs 194 kg Weight rough terrain tire foam filled 1275 lbs 578 kg Tire pressure models...

Страница 14: ...lbs 10206 kg Lift capacity maximum 15000 lbs 6804 kg Boom function speeds maximum Boom up 19 seconds Boom down 15 seconds Boom extend 17 seconds Boom retract 14 seconds Fork tilt up 7 seconds Fork ti...

Страница 15: ...on properties Optional fluids Biodegradable Petro Canada Environ MV46 Statoil Hydra Way Bio Pa 32 BP Biohyd SE S Fire resistant UCON Hydroluble HP 5046 Quintolubric 822 Mineral based Shell Tellus S2 V...

Страница 16: ...Configuration 8 gpm 31 L min Displacement Perkins Configuration 0 98 cu in 16 cc Flow rate 2200 rpm Perkins Configuration 9 gpm 35 L min Hydraulic Oil Radiator Fan Pump Pump pressure maximum 1740 psi...

Страница 17: ...ef valve pressure maximum measured at test port TP3 406 psi 28 bar Rear lock up relief valve pressure maximum measured at test port TP3 406 psi 28 bar Sway relief valve pressure maximum measured at te...

Страница 18: ...use of alternative engine oils For oil requirements refer to the Engine Operation and Maintenance Manual on your machine Fuel requirements For fuel requirements refer to the engine Operation Manual on...

Страница 19: ...CJ4 low ash oil Extreme operating temperatures may require the use of alternative engine oils For oil requirements refer to the Engine Operation and Maintenance Manual on your machine Fuel requirement...

Страница 20: ...a Axle Steering Integrated steer cylinder Joints Heavy duty double U joints Steering angle maximum 35 Front Axle Lubrication Front differential 22 19 quarts 21 liters Axle planetary end each 2 quarts...

Страница 21: ...8 14 1 12 1 1 16 12 1 16 1 5 16 12 1 20 1 5 8 12 1 24 1 7 8 12 1 SAE O ring Boss Port tube fitting installed into Aluminum all types SAE Dash size Torque 4 14 ft lbs 19 Nm 6 23 ft lbs 31 2 Nm 8 36 ft...

Страница 22: ...1 Align the tube flare hex nut against the nose of the fitting body body hex fitting and tighten the hex nut to the body hex fitting to hand tight approximately 30 in lbs 3 4 Nm 2 Make a reference mar...

Страница 23: ...EAD i n l bs N m i n l bs N m i n l bs N m i n l bs N m i n l bs N m 20 80 9 100 11 3 110 12 4 140 15 8 130 14 7 28 90 10 1 120 13 5 120 13 5 160 18 140 15 8 ft l bs N m ft l bs N m ft l bs N m ft l b...

Страница 24: ...2 12 GTH 1544 Part No 1272857 September 2016 Section 2 Specifications This page intentionally left blank...

Страница 25: ...ost of the procedures in this section should only be performed by a trained service professional in a suitably equipped workshop Select the appropriate repair procedure after troubleshooting the probl...

Страница 26: ...fail safe design Should the switch or the switch wire circuit be faulty the machine will not function outside its designed range of use The boom proximity switch is a component of the drive circuit an...

Страница 27: ...angle proximity switch is attached to a mounting bracket located between the boom and the chassis directly beneath the boom pivot pin The switch location is adjustable 1 Start the engine 2 Raise the b...

Страница 28: ...remove the pivot pin 5 Remove the screw securing the fork frame pivot pin to the boom 6 Use a soft metal drift to remove the pivot pin 7 Using the overhead crane lift and remove the fork frame from t...

Страница 29: ...y 80 in 2 m 10 Remove the screws f securing the chain anchor plates g and remove the chains 11 Remove the screws a securing the chain anchor plates b and remove the chains 12 Securely attach a guide r...

Страница 30: ...B B 1 BOOM SECTION CHAINS ANCHORAGE 3 BOOM SECTION CHAINS ANCHORAGE a b f g i h d c m e 8 Remove the screws g securing the chain anchor plates h of the retract chains 9 At the pivot end of the boom re...

Страница 31: ...the fitting and or hose end must be replaced and then torqued to specification during installation Refer to Section 2 Hydraulic Hose and Fitting Torque Specifications 1 Remove the forks from the boom...

Страница 32: ...structure capable of supporting it How to Disassemble the Boom WARNING Bodily injury hazard This procedure requires specific repair skills lifting equipment and a suitable workshop Attempting this pro...

Страница 33: ...the extend chain tensioners and pull it out of the boom 15 Reach the upper area of the boom fork end and remove the 4 screws h securing the boom retract chains then pull out the end of the chain retai...

Страница 34: ...lifting straps from an overhead crane to pull the third boom section out of the second by approximately 16 19 in 40 50 cm 24 Remove all the front pads in the second boom section 25 Attach lifting str...

Страница 35: ...wly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray NOTICE Component damage hazard Hoses can be damaged if they are kinked or pinched 3 Attach a lifting strap from...

Страница 36: ...t The third section features some holes matching the cylinder retaining screws when the boom is retracted 3 Tag disconnect and plug the hydraulic hoses from the extend cylinder Cap the cylinder fittin...

Страница 37: ...then torqued to specification during installation Refer to Section 2 Hydraulic Hose and Fitting Torque Specifications 1 Remove the retaining fasteners securing the level cylinder rod end pivot pin 2...

Страница 38: ...rt the engine 2 Raise the boom to a horizontal position 3 Fully retract the boom 4 Turn the machine off and remove the key from the key switch 5 Before replacing a hydraulic hose thoroughly clean the...

Страница 39: ...e no abnormal tensions on the hoses 1 6 Fork Tilt Cylinder How to Remove the Fork Tilt Cylinder Note When removing a hose assembly or fitting the O ring on the fitting and or hose end must be replaced...

Страница 40: ...d if they are kinked or pinched 7 Remove the retaining fasteners securing the fork tilt cylinder barrel end pivot pin 8 Using a soft metal drift and a hammer remove the pivot pin 9 Carefully lift and...

Страница 41: ...tion burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 3 Remove the protective cover next to the cab inner side...

Страница 42: ...n and an overhead crane slowly raise the cabin away from the machine and set it on a supporting device NOTICE Component damage hazard Wrapping a strap around the cab and lifting using an overhead cran...

Страница 43: ...the nut securing the steering wheel to the column and remove the steering wheel 2 2 Machine Controls How to Remove the Steering Column 1 Get behind the front right wheel and disconnect the battery fro...

Страница 44: ...hydraulic tank will result in excessive hydraulic fluid leaking from the hose Do not disconnect the hose from the port if the joystick is below the hydraulic oil level in the hydraulic tank 5 Remove t...

Страница 45: ...isconnect and plug the hydraulic hoses of the brake pedal pump WARNING Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil...

Страница 46: ...n death or serious injury and significant component damage Dealer service is strongly recommended 1 Get behind the front right wheel and disconnect the battery from the machine WARNING Electrocution b...

Страница 47: ...el 12 Remove all the screws 13 Loosen all the clamps and pull out the hoses 14 Disconnect the electrical harnesses 15 Remove the wire harness from bulb on the hydraulic filter 16 Place a container of...

Страница 48: ...4 1 Engines How to Repair the Perkins 1204E E44TA Engine Repair procedures and additional engine information is available in the Perkins 1204E E44TA Operation and Maintenance Manual Perkins part numbe...

Страница 49: ...op Attempting this procedure without these skills and tools could result in death or serious injury and significant component damage Dealer service is required 1 Chock the wheels 2 Remove the fastener...

Страница 50: ...y from both ends of the axle 8 Support and secure the axle to an appropriate lifting device 9 Remove the fasteners securing the sway cylinder rod end pivot pin to the chassis 10 Use a soft metal drift...

Страница 51: ...the throttle pedal Result the pressure gauge reads 3770 psi 260 bar The pump is good Pressure is not within specification The pump needs to be adjusted OR the pump or pump coupling is faulty and need...

Страница 52: ...d plug the case drain hose located at the top of the pump Cap the fitting on the pump WARNING Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very...

Страница 53: ...p on the transmission pump 2 Install the high pressure hose onto the pump outlet WARNING Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowl...

Страница 54: ...With the engine running move the joystick slowly to verify that the movements are performed correctly 6 Shut off the engine and inspect for oil leaks How to Adjust the Boom and Steering Function Pump...

Страница 55: ...rning the valve on the function manifold when the pressure gauge reading is stable Result the pressure gauge reads 3915 psi 270 bar The pump is good Proceed to step 9 Pressure is not within specificat...

Страница 56: ...workshop Attempting this procedure without these skills and tools could result in death or serious injury and significant component damage Dealer service is strongly recommended Note When removing a h...

Страница 57: ...be torqued to specification during installation Refer to Section 2 Hydraulic Hose and Fitting Torque Specifications Note Perform this procedure with the engine off and cool to the touch 1 Install the...

Страница 58: ...ow to Prime the Auxiliary Gear Pump 1 Start the engine allow the engine to run at low idle for 15 seconds then shut off the engine 2 Wait 15 seconds then start the engine again 3 Allow the engine to r...

Страница 59: ...pressure gauge connected to test port TP3 reads 406 psi 28 bar Pressure is not within specification Adjust the boost pressure valve c located under the pump 5 Increase the engine speed to 1100 rpm 6...

Страница 60: ...ove the cover that is under engine 4 Locate the battery disconnect switch and disconnect the battery from the machine 5 Remove the retaining fasteners that secure the battery disconnect switch mountin...

Страница 61: ...cover of the engine housing 3 Remove the cover that is under engine 4 Attach a lifting strap and lift the transmission pump using a overhead crane 5 Install the hydrostatic transmission pump on the e...

Страница 62: ...ngine Run at low idle for 5 seconds Shut the engine off and wait for 15 seconds 3 Start the engine Run at low idle for 10 seconds Shut the engine off and wait for 15 seconds 4 Note Repeat step 4 until...

Страница 63: ...the left Continue holding the steering while observing the pressure reading on the pressure gauge Result the pressure gauge reads 2610 psi 180 bar The pressure setting is correct Proceed to step 8 Pre...

Страница 64: ...e Specifications Note Perform this procedure with the engine off and cool to the touch 1 Close the hydraulic tank ball valve 2 Remove the central cover of the machine 3 Tag disconnect and plug the hos...

Страница 65: ...i 0 to 350 bar pressure gauge to port TP1 boom and steering functions hydraulic circuit test port 2 Start the engine 3 Increase the engine speed to maximum rpm 4 Moving the joystick retract the boom R...

Страница 66: ...ote Perform this procedure with the engine off and cool to the touch 1 Close the hydraulic tank ball valve 2 Raise the boom 3 Tag disconnect and plug the hoses from the function manifold WARNING Bodil...

Страница 67: ...ct a 0 to 5000 psi 0 to 350 bar pressure gauge to port TP2 2 Start the engine 3 Increase the engine speed to maximum rpm 4 Move the joystick to lock unlock the attachment Result the pressure gauge rea...

Страница 68: ...ANIFOLDS Function Manifold Components a b c d Pos Function Description Schematic ITEM a Boom up down Hydraulic proportional control A1 B1 b Boom in out Hydraulic proportional control A2 B2 c Fork tilt...

Страница 69: ...1544 3 45 Section 3 Repair Procedures Auxiliary Function Manifold Components MANIFOLDS c a b Pos Function Description Schematic ITEM a Chassis sway function b Boom auxiliary line ON OFF solenoid valve...

Страница 70: ...y Remove all rings watches and other jewelry Note If the machine has been in operation allow the coil to cool at least 3 hours before performing this test 1 Tag and disconnect the wiring from the coil...

Страница 71: ...attery should read 9V DC or more when measured across the terminals 3 Set a multimeter to read DC current Note The multimeter when set to read DC current should be capable of reading up to 800 mA 4 Co...

Страница 72: ...3 48 GTH 1544 Part No 1272857 September 2016 Section 3 Repair Procedures This page intentionally left blank...

Страница 73: ...ions in the appropriate operator s manual on your machine Be sure that all necessary tools and test equipment are available and ready for use Be aware of the following hazards and follow generally acc...

Страница 74: ...on d and hold it pressed for at least 5 seconds Active Codes vs Stored Codes Active fault codes indicating an engine condition or conditions which have not been corrected are signaled on the LCD displ...

Страница 75: ...24020 14 Engine power Not enough oxygen for regeneration 523911 0 Burner dosing valve DV2 overcurrent at the end of the injection phase 523911 12 Burner dosing valve DV2 powerstage over temperature 52...

Страница 76: ...ue exceeded 523934 0 Fuel Balance Control integrator injector 6 in firing order maximum value exceeded 523929 1 Fuel Balance Control integrator injector 1 in firing order minimum value exceeded 523930...

Страница 77: ...cat 523943 9 Timeout Error PCK2PCK for CAN Receive Frame AT1OGCVol2 information factors Sensorcalibration for NOX Sensor SCR system downstream cat DPF system downstream cat 523935 12 Timeout Error of...

Страница 78: ...ssure signal range check low 171 3 Sensor error environment temperature signal range check high 171 4 Sensor error environment temperature signal range check low 190 8 Sensor camshaft speed disturbed...

Страница 79: ...sing valve DV1 downstream pressure plausibility error 523916 0 Physical range check high for HCI dosing valve DV1 downstream pressure shut off regeneration 523916 1 Physical range check low for HCI do...

Страница 80: ...erruption of electric connection 656 5 Injector 6 in firing order interruption of electric connection 651 3 Injector 1 in firing order short circuit 652 3 Injector 2 in firing order short circuit 653...

Страница 81: ...ion reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 5236...

Страница 82: ...sor error charged air pressure signal range check low 411 0 Physical range check high for differential pressure Venturiunit EGR 411 1 Physical range check low for differential pressure Venturiunit EGR...

Страница 83: ...613 0 Maximum negative deviation of rail pressure in metering unit exceeded RailMeUn2 523613 0 Negative deviation of rail pressure second stage RailMeUn22 523613 1 Minimum rail pressure exceeded RailM...

Страница 84: ...ycle in failure range 523721 8 Urea supply module temperature duty cycle in invalid range 29 3 Handthrottle idle validation switch short circuit to battery 91 8 Accelerator pedal duty cycle PWM signal...

Страница 85: ...emperature 523921 1 Physical range check low for burner temperature 105 3 Sensor error charged air temperature signal range check high 105 4 Sensor error charged air temperature signal range check low...

Страница 86: ...gh 4768 4 Sensor error exhaust gas temperature upstream DOC signal range check low 3248 4 Sensor error particle filter downstream temperature signal range check low 1180 11 Sensor exhaust gas temperat...

Страница 87: ...cuit to ground 523719 5 SCR heater relay urea supplymodule primary side open load 523719 3 SCR heater urea supplymodule short circuit to battery 523719 4 SCR heater urea supplymodule short circuit to...

Страница 88: ...ation injector 5 in firing order minimum value exceeded 523951 1 Zerofuel calibration injector 6 in firing order minimum value exceeded 523612 12 Internal software error ECU 175 2 Customer oiltemperat...

Страница 89: ...r EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 Voltage below threshold 523988 5 Charging lamp open load 523988 12 Charging lamp over temperature 523988 3 Charging lamp short circuit to battery 523988 4...

Страница 90: ...9 Timeout error of CAN Receive Frame ComMS_Sys6TO error memory Slave Master Slave internal CAN message 524045 9 Master Slave CAN Message Counter Error of CAN Receive Frame ComMSMoFOvR 524046 9 Master...

Страница 91: ...usibility error 523920 2 Sensor exhaust gas back pressure burner plausibility error 3253 2 Sensor differential pressure DPF plausibility error 164 2 Rail pressure safety function is not executed corre...

Страница 92: ...or open load 524034 12 Disc Separator powerstage over temperature 524034 3 Disc separator short circuit to battery 524034 4 Disc separator short circuit to ground 524030 7 EGR actuator internal error...

Страница 93: ...sing valve open load 4376 12 SCR reversing valve over temperature 4376 4 SCR reversing valve short circuit to ground 524057 2 Electric fuel pump fuel pressure build up error 2659 2 Exhaust gas recircu...

Страница 94: ...Valve 2 9 3 6 or Throttle Valve 6 1 7 8 short circuit to ground 51 4 Position sensor error actuator EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 signal range check low 51 4 EGR Valve 2 9 3 6 or Thrott...

Страница 95: ...ge check low 97 12 Water in fuel level prefilter maximum value exceeded 100 0 High oil pressure warning threshold exceeded 100 0 High oil pressure shut off threshold exceeded 100 1 Low oil pressure wa...

Страница 96: ...8 2 Low battery voltage warning threshold exceeded 168 3 Sensor error battery voltage signal range check high 168 4 Sensor error battery voltage signal range check low 171 3 Sensor error environment t...

Страница 97: ...ge check low for EGR differential pressure 411 4 Sensor error differential pressure Venturiunit EGR signal range check low 412 3 Sensor error EGR cooler downstream temperature signal range check high...

Страница 98: ...to battery 677 3 Starter relay low side short circuit to battery 677 4 Starter relay high side short circuit to ground 677 4 Starter relay low side short circuit to ground 677 5 Starter relay no load...

Страница 99: ...gas temperature upstream turbine signal range check low 1180 11 Sensor exhaust gas temperature upstream turbine plausibility error 1188 2 Wastegate status message from ECU missing 1188 7 Wastegate act...

Страница 100: ...Sensor error urea tank temperature short circuit to battery 3031 4 Sensor error urea tank temperature short circuit to ground 3224 1 Nox sensor upstream of SCR Catalysator low signal not plausible 32...

Страница 101: ...al range check low 3361 3 Urea dosing valve short circuit to battery on high side 3361 3 Urea dosing valve short circuit to battery or open load on high side 3361 4 Urea dosing valve short circuit to...

Страница 102: ...360 4 Sensor error urea catalyst exhaust gas temperature upstream signal range check low 4365 0 Urea tank temperature too high 4366 3 SCR Tank heating valve short circuit to battery 4366 4 SCR Tank he...

Страница 103: ...23009 10 Pressure relief valve PRV reached maximun allowed open time 523212 9 Timeout Error of CAN Receive Frame ComEngPrt Engine Protection 523216 9 Timeout Error of CAN Receive Frame PrHtEnCmd pre h...

Страница 104: ...onitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection reported error 523612 12 Internal ECU monitoring detection rep...

Страница 105: ...rsion rate insufficient SCR Cat defect bad AdBule quality 523633 11 Nox conversion rate insufficient SCR Cat defect bad AdBule quality temperature range 1 523633 11 Nox conversion rate insufficient SC...

Страница 106: ...Timeout Error of CAN Receive Frame TSC1TR 523788 0 CAN Transmit Frame ComTrbChActr BusOff Satus Wastegate 523788 0 CAN Transmit Frame ComTrbChActr disable error wastegate 523788 0 CAN Transmit Frame C...

Страница 107: ...DV2 downstream pressure sensor plausibility error 523912 3 Sensor error burner dosing valve DV2 downstream pressure sensor signal range check high 523912 4 Sensor error burner dosing valve DV2 downstr...

Страница 108: ...nge check high for airpump pressure shut off regeneration 523919 1 Physical range check low for airpump pressure shut off regeneration 523919 2 Sensor airpump pressure plausibility error 523919 2 Sens...

Страница 109: ...rror of CAN Transmit Frame EEC3VOL1 Engine send messages 523936 12 Timeout Error of CAN Transmit Frame EEC3VOL2 Engine send messages 523938 9 Timeout Error BAM to packet for CAN Receive Frame AT1IGCVo...

Страница 110: ...erating timer below limit 2 523980 14 Bad quality of reduction agent detected 523981 11 Urea tank without heating function heating phase 523982 0 Powerstage diagnosis disabled high battery voltage 523...

Страница 111: ...ir is not plausible to HFM reading 524016 11 HFM sensor electrical fault 524017 12 Spark plug control unit SPCU electrical fault 524017 12 Spark plug control unit SPCU internal error 524018 14 DPF was...

Страница 112: ...ge 524044 9 CAN message ComMS_Sys7 not received from slave 524045 9 Master Slave CAN Message Counter Error of CAN Receive Frame ComMSMoFOvR 524046 9 Master Slave CAN Checksum Error of CAN Receive Fram...

Страница 113: ...f CAN Receive Frame ComRxEGRTVActr 524110 9 Timeout error of CAN Transmit Frame ComETVActr 524111 9 Timeout error of CAN Receive Frame ComRxETVActr 524112 9 Timeout ComITVActr 524113 9 Timeout error o...

Страница 114: ...ow to Troubleshoot the Perkins 1204E E44TA Engine Troubleshooting procedures and additional engine information is available in the Perkins 1204E E44TA Troubleshooting Manual Perkins part number KENR91...

Страница 115: ...est equipment are available and ready for use About This Section There are two groups of schematics in this section An illustration legend precedes each group of drawings Electrical Schematics WARNING...

Страница 116: ...w regulator Relief valve 3 position 4 way proportional directional valve 2 position 3 way directional valve 3 position 4 way solenoid valve 2 position 4 way solenoid valve 2 position 2 way solenoid va...

Страница 117: ...f g h 12 13 24 20 wel4 wel3 wel11 deutz cable deutz cable deutz cable deutz cable deutz cable M ecm AGS deutz cable deutz cable deutz cable deutz cable deutz cable deutz cable deutz cable deutz cable...

Страница 118: ...e engine engine deutz cable deutz cable engine t engine engine deutz cable deutz cable engine deutz cable p M ECU deutz cable engine deutz cable engine deutz cable engine deutz cable engine deutz cabl...

Страница 119: ...eutz cable engine deutz cable engine p t deutz cable engine deutz cable deutz cable deutz cable deutz cable deutz cable deutz cable engine deutz cable deutz cable deutz cable engine deutz cable deutz...

Страница 120: ...6 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 4 of 8 R F N 1 2 3 4 5 A B C D E F A B C D E F GEAR 7 9 I R A F N N 3 8 N N 6 12 HORN Up to SN GTH1513 B...

Страница 121: ...tember 2016 Part No 1272857 GTH 1544 5 7 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 5 of 8 1 2 3 4 5 A B C D E F A B C D E F X129 sal7 wel7 wel7 sal3 sal3 wel8 wel18 wel19 Up to SN GTH1513...

Страница 122: ...5 8 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 6 of 8 1 2 3 4 5 A B C D E F A B C D E F wel1 wel2 wel4 Up to SN GTH1513 B 5...

Страница 123: ...ember 2016 Part No 1272857 GTH 1544 5 9 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 7 of 8 1 2 3 4 5 A B C D E F A B C D E F Dx R Sx L Dx R Sx L HORN wel1 0 Rear CCTV Camera Up to SN GTH1513...

Страница 124: ...5 10 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 8 of 8 1 2 3 4 5 A B C D E F A B C D E F Up to SN GTH1513 B 5...

Страница 125: ...September 2016 Part No 1272857 GTH 1544 5 11 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 1 of 8 From SN GTH1513 B 6...

Страница 126: ...5 12 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 2 of 8 From SN GTH1513 B 6...

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Страница 130: ...5 16 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 6 of 8 From SN GTH1513 B 6...

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Страница 132: ...5 18 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC DEUTZ Sheet 8 of 8 From SN GTH1513 B 6...

Страница 133: ...September 2016 Part No 1272857 GTH 1544 5 19 Section 5 Schematics ELECTRICAL SCHEMATIC PERKINS Sheet 1 of 7 Up to SN GTH1513 B 5...

Страница 134: ...5 20 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics Sheet 2 of 7 Up to SN GTH1513 B 5 ELECTRICAL SCHEMATIC PERKINS...

Страница 135: ...September 2016 Part No 1272857 GTH 1544 5 21 Section 5 Schematics Sheet 3 of 7 Up to SN GTH1513 B 5 ELECTRICAL SCHEMATIC PERKINS...

Страница 136: ...5 22 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics Sheet 4 of 7 Up to SN GTH1513 B 5 ELECTRICAL SCHEMATIC PERKINS...

Страница 137: ...September 2016 Part No 1272857 GTH 1544 5 23 Section 5 Schematics Sheet 5 of 7 Up to SN GTH1513 B 5 ELECTRICAL SCHEMATIC PERKINS...

Страница 138: ...5 24 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics Sheet 6 of 7 Up to SN GTH1513 B 5 ELECTRICAL SCHEMATIC PERKINS...

Страница 139: ...September 2016 Part No 1272857 GTH 1544 5 25 Section 5 Schematics Sheet 7 of 7 Up to SN GTH1513 B 5 ELECTRICAL SCHEMATIC PERKINS...

Страница 140: ...5 26 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC PERKINS Sheet 1 of 7 From GTH1513 B 6...

Страница 141: ...September 2016 Part No 1272857 GTH 1544 5 27 Section 5 Schematics ELECTRICAL SCHEMATIC PERKINS Sheet 2 of 7 From SN GTH1513 B 6...

Страница 142: ...5 28 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics Sheet 3 of 7 From GTH1513 B 6 ELECTRICAL SCHEMATIC PERKINS...

Страница 143: ...September 2016 Part No 1272857 GTH 1544 5 29 Section 5 Schematics Sheet 4 of 7 From SN GTH1513 B 6 ELECTRICAL SCHEMATIC PERKINS...

Страница 144: ...5 30 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics Sheet 5 of 7 From GTH1513 B 6 ELECTRICAL SCHEMATIC PERKINS...

Страница 145: ...September 2016 Part No 1272857 GTH 1544 5 31 Section 5 Schematics Sheet 6 of 7 From SN GTH1513 B 6 ELECTRICAL SCHEMATIC PERKINS...

Страница 146: ...5 32 GTH 1544 Part No 1272857 September 2016 Section 5 Schematics ELECTRICAL SCHEMATIC PERKINS Sheet 7 of 7 From GTH1513 B 6...

Страница 147: ...September 2016 Section 5 Schematics 5 33 5 34 Hydraulic Schematic Deutz Engine Deutz engine Sheet 1 of 2...

Страница 148: ...1 B X ctions port Pump stand by pressure test port 290 psi Hydraulically piloted double check valve piloting ratio 4 1 Single overcenter safety valve piloting ratio 4 1 cracking pressure 350 bar g p...

Страница 149: ...valve piloting ratio 4 1 Single overcenter safety valve piloting ratio 4 1 cracking pressure 350 bar Double overcenter safety valve piloting ratio 1 4 cracking pressure 5 075 psi Double overcenter saf...

Страница 150: ...5 37 5 38 September 2016 Section 5 Schematics Hydraulic Schematic Perkins Engine Perkins engine Sheet 2 of 2...

Страница 151: ......

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