September 2016
Service Manual
Hydraulic Power Unit
Part No. 38139
AWP Super Series • IWP Super Series
87
3-
6 H ydr aulic Pump
3-6
Hydraulic Pump
How to Remove the Hydraulic
Pump
Note: When removing a hose assembly or fitting,
the O
-
ring (if equipped) on the fitting and/or hose
end must be replaced. All connections must be
torqued to specification during installation. Refer to
Specifications,
Hydraulic Hose and Fitting Torque
Specifications.
1
Fully lower the platform.
2 Turn
the key switch off and disconnect the
power supply.
3
IWPS models
: Pull the base lowering handle
to fully lower the base.
4
Remove the power unit cover.
5
Remove the power unit. See 3
-
4,
How to
Remove the Power Unit.
6
Support the hydraulic tank with a lifting device.
7
Remove the mounting fasteners from the tank.
Remove the tank from the power unit. Do not
allow the hydraulic oil to spill.
Note: It may be necessary to tap the side of the
tank with a soft rubber mallet to loosen it.
8
Remove the mounting fastener from the
suction cover assembly on the pump. Then
remove the suction cover.
9
Remove the mounting fasteners from the
pump. Then remove the pump from the power
unit.
Note: When installing the tank, be sure not to
damage the o
-ring.
3-
7 Valve Adjustment
3-7
Valve Adjustment
How to Adjust the Platform Lift
Relief Valve
Note: Be sure the hydraulic oil level is between the
FULL
and
ADD
marks on the oil level indicator.
1
Remove the power unit cover.
2
Loosen the locknut on the relief valve located
on the right side of the motor.
3
Follow the appropriate operator's manual to
set up the machine for operation.
4
Place maximum rated load into the platform.
Secure the load to the platform. Refer to
Specifications,
Machine Specifications.
5
Hold the relief valve screw and loosen the lock
nut.
6
While activating the platform up function, turn
the relief valve screw clockwise, just until the
platform begins to raise.
7
Fully lower the platform.
8
Add additional weight to the platform that is
equal to, but does not exceed 20% of the
maximum rated load. Secure the additional
weight. Refer to the machine serial plate.
Содержание AWP Super Series
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Страница 116: ...Service Manual September 2016 116 Electrical Schematic AWP Super Series DC Models from SN 3896 301 to 3896 430...
Страница 117: ...September 2016 Service Manual 117 Electrical Schematic AWP Super Series DC Models from SN 3896 431 to AWP07 54898...
Страница 120: ...Service Manual September 2016 120 Electrical Schematic AWP Super Series DC Models with Standard Base from SN AWP07 54899...
Страница 121: ...September 2016 Service Manual 121 Electrical Schematic AWP Super Series DC Models with Narrow Base from SN AWP07 54899...
Страница 124: ...Service Manual September 2016 124 Electrical Schematic AWP Super Series DC CE Models from SN 3896 432 to AWP07 54898...
Страница 129: ...September 2016 Service Manual 129 Electrical Schematic AWP Super Series DC TUV Models from 3896 431...
Страница 132: ...Service Manual September 2016 132 Electrical Schematic AWP Super Series AC Models from SN 3896 103 to 3896 303...
Страница 133: ...September 2016 Service Manual 133 Electrical Schematic AWP Super Series AC Models from SN 3896 304 to 3896 450...
Страница 136: ...Service Manual September 2016 136 Electrical Schematic AWP Super Series AC Models from SN 3896 451 to AWP07 54898...
Страница 141: ...September 2016 Service Manual 141 Electrical Schematic AWP Super Series AC Models with Standard Base from SN AWP07 57595...
Страница 144: ...Service Manual September 2016 144 Electrical Schematic AWP Super Series AC Models with Narrow Base from SN AWP07 57595...
Страница 145: ...September 2016 Service Manual 145 Electrical Schematic AWP Super Series AC CE Models from SN 3896 451 to AWP07 54898...
Страница 156: ...Service Manual September 2016 156 Electrical Schematic AWP Super Series AC TUV Models from SN 3896 461...
Страница 160: ...Service Manual September 2016 160 Electrical Schematic IWP Super Series DC Models from SN 4096 288 to 4096 341...
Страница 161: ...September 2016 Service Manual 161 Electrical Schematic IWP Super Series DC Models from SN 4096 342 to IWP07 7065...
Страница 164: ...Service Manual September 2016 164 Electrical Schematic IWP Super Series DC Models from SN IWP07 7066 to IWP15 9621...
Страница 165: ...September 2016 Service Manual 165 Electrical Schematic IWP Super Series DC Models from SN IWP15 9622...
Страница 168: ...Service Manual September 2016 168 Electrical Schematic IWP Super Series DC Models with Power Assist...
Страница 172: ...Service Manual September 2016 172 Electrical Schematic IWP Super Series DC TUV Models...
Страница 173: ...September 2016 Service Manual 173 Electrical Schematic IWP Super Series DC TUV Models with Outreach...
Страница 176: ...Service Manual September 2016 176 Electrical Schematic IWP Super Series DC TUV Models with Power Assist...
Страница 177: ...September 2016 Service Manual 177 Electrical Schematic IWP Super Series DC TUV Models with Power Assist and Outreach...
Страница 181: ...September 2016 Service Manual 181 Electrical Schematic IWP Super Series AC Models from SN 4096 105 to 4096 285...
Страница 184: ...Service Manual September 2016 184 Electrical Schematic IWP Super Series AC Models from SN 4096 286 to 4096 355...
Страница 185: ...September 2016 Service Manual 185 Electrical Schematic IWP Super Series AC Models from SN 4096 356 to IWP07 7065...
Страница 188: ...Service Manual September 2016 188 Electrical Schematic IWP Super Series AC Models from SN IWP07 7066 to IWP07 57594...
Страница 189: ...September 2016 Service Manual 189 Electrical Schematic IWP Super Series AC Models from SN IWP07 57595...
Страница 192: ...Service Manual September 2016 192 Electrical Schematic IWP Super Series AC TUV Models With Base Mounted Junction Box...
Страница 193: ...September 2016 Service Manual 193 Electrical Schematic IWP Super Series AC TUV Models Without Base Mounted Junction Box...
Страница 196: ...Service Manual September 2016 196 Electrical Schematic IWP Super Series AC TUV Models with Outreach...
Страница 197: ...September 2016 Service Manual 197 Hydraulic Schematics All Models Hydraulic Schematic AWP Super Series Models...
Страница 200: ...Service Manual September 2016 200 Hydraulic Pneumatic Schematic AWP Super Series Models...
Страница 201: ...September 2016 Service Manual 201 Hydraulic Schematic IWP Super Series Models without Power Assist...
Страница 204: ...Service Manual September 2016 204 Hydraulic Schematic IWP Super Series Models with Power Assist...