General MDF15 Скачать руководство пользователя страница 27

FIGURE 24

7) Using the applicable wrench, remove the cylinder
head, PN MDF15-0150 or MDF35-0150, from the
cylinder assembly. The assembly  incorporates a right
hand thread configuration. This sequence will allow
direct access to the following components: PN MDF15-
0090 or MDF35-0090 distribution valve, PN MDF15-
0100 or MDF35-0100 valve distribution disc, PN
MDF15-0130 or MDF35-0130 distribution gauge, PN
MDF15-0120 or MDF35-0120 disc, PN MDF15-0110 or
MDF35-0110 distribution valve cover, PN MDF15-0240
roll pin (fits MDF35 also) and PN MDF15-0090 or
MDF35-0080 piston. Clean all components with an
appropriate solvent. Inspect each component for
damage and/or wear. 

OBSERVE ALL

APPLICABLE SAFETY

PRECAUTIONS FOR THE SOLVENT.

8) Perform the following inspections:

a) Inspect the PN MDF15-0140 (MDF15) or MDF35-
0090 (MDF35) valve for distortion or external marks on
its surfaces. Replace the valve with a factory approved
replacement part only if signs of distortion and/or
external marks are present.

b) Inspect the PN MDF15-0090 (MDF15) or MDF35-
0080 (MDF35) piston for excessive wear and external
marks. Measure the diameter of the piston and replace
with a factory approved replacement part only if this

dimension is less than 0.7155 (18.1737) for the MDF15
and 0.8625 inch (21.910 mm) for the MDF35 Long
Reach Air Tool.

c) The tool receiver bushing, PN MDF15-0050
(MDF15) or MDF35-0040 (MDF35), must be free of
excessive wear around each corner of the internal
hexagon configuration. For the MDF15, measure the
minor diameter of the receiver and replace with a
factory approved replacement part only if this
dimension is greater than 0.391 inch (9.931 mm). For
the MDF35 Long Reach Air Tool, measure the minor
diameter of the receiver and replace with a factory
approved replacement part only if this dimension is
greater than 0.6102 inch (15.5 mm). The tool receiver
of the MDF15 can be removed from the cylinder
assembly with a punch 0.485 inch (12.319 mm)
diameter x 5 inch (127 mm) long (PN MDF15-7020).
The tool receiver of the MDF35 can be removed from
the cylinder assembly with a punch 0.700 inch (17.78
mm) diameter x 6-1/2 inch (165 mm) long (PN MDF35-
7010). FIGURE 25.

FIGURE 25

WEAR SAFETY

EYEGLASSES AND OTHER

APPROPRIATE SAFETY

APPAREL

WHEN

REMOVING/INSTALLING THE TOOL RECEIVER OR
PERFORMING ANY WORK WITH AN ARBOR
PRESS. CAUTION ALL ONLOOKERS ABOUT THE
POSSIBILITY OF FLYING DEBRIS AND PERSONAL
INJURY.

9) The assembly procedure for the specific
components follows the disassembly procedure in
reverse order.  It is important that the roll pins PN

MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801, VERSION 1.0, AUTHORIZATION: DVR, PAGE: 25

Содержание MDF15

Страница 1: ...performing any service related function When ordering replacement parts please supply the following information model number serial number and part number For customer service assistance telephone 80...

Страница 2: ......

Страница 3: ...factory personnel are available to ensure that each General product delivers the intended performance value and investment return Our personnel can readily answer your concerns or questions regarding...

Страница 4: ...UP FOR OPERATION DETERMINATION OF POTENTIAL SUBSURFACE HAZARDS IN THE PROPOSED WORK LOCATION S INSTALLING AN ACCESSORY TOOL ATTACHING THE LONG REACH AIR TOOL TO THE AIR CADDY AND AIR HOSE ASSEMBLIES...

Страница 5: ...MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801 VERSION 1 0 AUTHORIZATION DVR PAGE 3 DESCRIPTION PAGE Storage Specifications Replacement Parts Diagrams Accessory Tool Applications Chart 26 27 29 40...

Страница 6: ...mage injury or even death It is the responsibility of the owner s and or operator s to determine that the Long Reach Air Tool is being utilized and or operated within the scope of its intended job fun...

Страница 7: ...Tool can result in property damage and or personal injury including death Each potential operator not willing to assume the operational and physical liability described and or associated with the use...

Страница 8: ...H AIR TOOL IN ACCORDANCE WITH BUT NOT NECESSARILY LIMITED TO THE SPECIFICATIONS GUIDELINES AND OPERATIONAL INFORMATION CONTAINED IN THE APPLICABLE OPERATOR MANUAL 6 COMPREHENSIVE OPERATIONAL INSTRUCTI...

Страница 9: ...PERATE THE LONG REACH AIR TOOL UNTIL EACH OPERATOR COMPLETELY COMPREHENDS THE CONTENTS OF THIS MANUAL THE APPLICABLE SAFETY AND OPERATIONAL INFORMATION VIDEO TAPE AND APPLICABLE SUPPLEMENTAL INFORMATI...

Страница 10: ...y decals are readable Check to determine that the Long Reach Air Tool and all related accessories are in good mechanical condition BEFORE utilization 9 Contact appropriate representatives to determine...

Страница 11: ...be utilized to properly complete the job with the degree of efficiency and safety required Contact the Customer Service Department for specific information regarding suitable job applications job site...

Страница 12: ...coupling devices utilized with the air tool must comply with all applicable OSHA and or industry standards for configuration capacity and safety UTILIZING COUPLING DEVICES NOT MEETING APPLICABLE OSHA...

Страница 13: ...5 Insert the attach fitting into the manifold and secure tight There is no gasket or O type ring utilized for sealing purposes Inspect the attach fitting and manifold area for proper fit and security...

Страница 14: ...rsonal safety and help maximize overall productivity Such a program will include but not be limited to the following a Determine the compressed air power source is in proper mechanical condition inclu...

Страница 15: ...laced between the compressed air source and the Long Reach Air Tool The function of the Air Caddy is to provide clean lubricated air at the specified pressure level and is composed of the following co...

Страница 16: ...es to facilitate the addition of connecting devices to the air hose assemblies Most operating configurations will allow for air hose of specific lengths to be attached to the inlet and outlet nipples...

Страница 17: ...ices are of proper type and structural condition that allow them to perform their intended job function as outlined within this manual 2 Throttle valve control is in a proper mechanical condition that...

Страница 18: ...D PRESSURIZED PIPELINES CONTAINING SUCH MATERIALS AS NATURAL GAS PROPANE ETC 2 BURIED POWER CABLES BEFORE OPERATING THE LONG REACH AIR TOOL AND ACCESSORY TOOL IN THE PROPOSED LOCATION S CONTACT ALL AP...

Страница 19: ...he retaining bushing over the round shank of the accessory tool with the shoulder of the retaining bushing against the upset collar The retaining bushing incorporates a split to facilitate installatio...

Страница 20: ...Accessory tool removal is accomplished by reversing the installation process The PN MDF15 7010 Service Tool can be utilized to help separate the retaining bushing from the tool retainer A 1 8 inch lon...

Страница 21: ...can exist FIGURE 16 10 If the Air Caddy is not being utilized for the job application proceed to manually lubricate the Long Reach Air Tool with the following procedure a Disconnect the air hose from...

Страница 22: ...MPROVE THE GRIP GRIPS SHOULD BE REPAIRED AND OR REPLACED WHEN THEY BECOME WORN AND OR DAMAGED FROM USE DO NOT OPERATE THE LONG REACH AIR TOOL UNTIL SUCH GRIPS ARE REPAIRED AND OR REPLACED WITH FACTORY...

Страница 23: ...is with the throttle control valve in its maximum depressed position FIGURE 21 FIGURE 19 FIGURE 20 5 Do not depress the throttle control valve unless the tip chisel or blade of the accessory tool is i...

Страница 24: ...lly those involving the use of moil points or narrow type chisels can promote the use of the Long Reach Air Tool as a pry bar The length of the barrel can allow the operator to utilize the tool to pry...

Страница 25: ...orarily on the job site in a horizontal position on a suitable surface such as a floor Storage in a vertical position against a wall is an acceptable alternative if proper support can be afforded to p...

Страница 26: ...o the point where individual replacement is necessary Disassembly of the Long Reach Air Tool is required for cleaning purposes and the replacement of specified components Repair related functions for...

Страница 27: ...ss than 0 7155 18 1737 for the MDF15 and 0 8625 inch 21 910 mm for the MDF35 Long Reach Air Tool c The tool receiver bushing PN MDF15 0050 MDF15 or MDF35 0040 MDF35 must be free of excessive wear arou...

Страница 28: ...using with an appropriate solvent Inspect the valve spool PN MDF15 0300 and O rings PN MDF15 0260 and MDF15 0270 for wear distortion and external markings If required replace the valve and or the O ri...

Страница 29: ...t produce required performance for any specific job application RATED AIR CONSUMPTION 6 CFM 3 0 lit sec ENERGY PER BLOW RATED 5 0 ft lbs 3 6 J AIR CONSUMPTION AND PRESSURE BLOW FREQUENCY RATED AIR CON...

Страница 30: ...392 88 ACOUSTICAL POWER LEVEL Lwa dB a CEE 85 409 101 VIBRATION LEVEL PER ISO 8662 5 Less than 8 3 ft sec2 2 5 m sec2 BARREL CONSTRUCTION Steel ACCESSORY TOOL Steel RECEIVER CONSTRUCTION ACCESSORY TO...

Страница 31: ...MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801 VERSION 1 0 AUTHORIZATION DVR PAGE 29 Replacement Parts Diagrams MDF Long Reach Air Tools MDF15 MDF35...

Страница 32: ...MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801 VERSION 1 0 AUTHORIZATION DVR PAGE 30 Long Reach Air Tool Assembly Model MDF15...

Страница 33: ...F15 0290 MDF15 0280 MDF15 0310 MDF15 0320 SG24 5070 MDF 5050 SP8 5040 MDF 5040 SP8 5010 Retainer Tool Bushing Retaining Deflector Air Bushing Tool Receiver O Ring Cylinder Pin Alignment Nut Jam Piston...

Страница 34: ...MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801 VERSION 1 0 AUTHORIZATION DVR PAGE 32 Long Reach Air Tool Assembly Model MDF35...

Страница 35: ...MDF15 0300 MDF15 0310 MDF15 0320 SG24 5070 MDF 5050 SP8 5040 MDF 5040 MDF 5010 Retainer Tool Bushing Retaining Head Plug Friction Bushing Tool Receiver Deflector Air Cylinder Pin Alignment Piston Valv...

Страница 36: ...Long Reach Air Tool Reference Number PART NUMBER DESCRIPTION QTY 1 2 3 4 MDF15 1100 MDF15 1200 MDF15 1300 MDF15 1400 Moilpoint 371 Inch Hexagon 1 Inch Chisel 371 Inch Hexagon 2 Inch Chisel 371 Inch H...

Страница 37: ...Long Reach Air Tool Reference Number PART NUMBER DESCRIPTION QTY 1 2 3 4 MDF35 1100 MDF35 1200 MDF35 1300 MDF35 1400 Moilpoint 580 Inch Hexagon 1 Inch Chisel 580 Inch Hexagon 2 Inch Chisel 580 Inch H...

Страница 38: ...th MDF35 Long Reach Air Tool Referance Number PART NUMBER DESCRIPTION QTY 1 2 3 4 5 6 MDF35 1501 16080000 15080800 MDF35 1600 MDF35 1610 MDF35 1620 Scraper Blade Holder Less Blades Washer Lock 1 2 Pla...

Страница 39: ...7 8 9 10 11 MDF 1000 010 EP8 0140 MDF 1000 020 MDF 1000 030 MDF 1000 040 18040000 16040000 15040700 30040200 EP8HL 0120 MDF 1000 050 Frame Air Caddy Mount Rubber Filter Air Regulator Air Oiler Air Nut...

Страница 40: ...MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801 VERSION 1 0 AUTHORIZATION DVR PAGE 38 Display Stand Assembly MDF Series Air Tools...

Страница 41: ...040000 15040500 15041200 MDF 1000 0220 MDF 1100 0210 MDF 1100 0200 15042000 FP 164 Leg Stand Leg Stand Lower Base LH Base RH Plate Base Tray Tool Box Strap Support Tube Weldment Tie Nylon 6 Long Rod S...

Страница 42: ...oilpoint MDF35 1200 1 Inch Chisel O O O MDF35 1300 2 Inch Chisel O X X X X X MDF35 1400 4 Inch Chisel MDF35 1500 Scraper Blade Holder With Appropriate Blade O Limited performance or productivity rates...

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