General International Excalibur 40-100 Скачать руководство пользователя страница 24

Note: when not in use, the spacer bars can be stored on
the t-track on the back of the fence body as shown.

Each spacer bar has two sides which allow you to off-
set the outfeed fence by either 0.7 mm or 1.5 mm stag-
gering.

Jointing the edge of a board involves using a straight
cutting router bit to remove material from the edge
face of a board. The result is a perfectly flat and square
edge.

USING THE SPACER BARS FOR JOINTING

A

Two spacer bars

A

are supplied with the fence system

to facilitate jointing, by offsetting the outfeed fence

B

to the infeed fence and providing a straight path for
the workpiece to follow as it is machined, fully support-
ed at its start and end.

0.7 mm

1.5 mm

A

B

JOINTING

1.

Loosen but do not remove the outfeed fence face and install the spacer bars between the outfeed fence and
the fence body.

2.

With the router unplugged and the safety switch in the off position, follow the instructions supplied with your router
and install a straight cutting bit in the router.

3.

Adjust the height of the lift to raise or lower the bit as need until the bit is slightly higher than the workpiece.

4.

Loosen the fence locking knobs, and using a straightedge, position the outfeed fence aligned flush with the bit.

A.

Rotate the bit by hand to validate alignment with the “highest” point of the cutting edge on the bit, then tight-

en the knobs to lock the fence in position.

5.

Adjust the height of the safety shield to make sure it clears the bit and the workpiece slightly.

6.

If needed, loosen the lock knobs on the back of the fence and adjust the faces to adjust the gap between the
fence faces and the bit leaving a clearance of roughly 1/4” between the bit and each fence face,

B

.

7.

Plug in and turn on the router and make a test cut on a waste sample before jointing your “good” workpieces.

Note: both spacer bars should be used in the top and bot-
tom t-slots in the fence body as shown. Take care to install
them in matching offset positions; both at 0.7mm or both
at 1.5mm.

24

B

Содержание Excalibur 40-100

Страница 1: ...e fence Includes 2 1 4 dust hose and 2 hose clamps Some router models may require reducer collars adaptors SPECIFICATIONS OVERALL DIMENSIONS 30 1 2 X 16 X 21 775 X 406 X 533 MM TABLE SIZE Cast iron 16...

Страница 2: ...ns keep this manual handy for future reference Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we a...

Страница 3: ...ard 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight or postage prepaid to General International or to a nearby distr...

Страница 4: ...ble to the stand cast iron 40 100C and phenolic 40 100P only 14 40 065 Router fence 14 Prepare the table for router lift 18 40 130 Dust collection kit 19 Mounting a router 20 Leveling and locking the...

Страница 5: ...ed use 13 Secure the table to a work surface and never stand or lean on it Serious injury could occur if the table is tipped or if unintentional contact is made with spin ning router bit 14 Keep all g...

Страница 6: ...WITHIN THE WORK ING ENVIRONMENT IS TAKEN INTO CONSIDERATION INSTALL THE ROUTER TABLE ON A STABLE SURFACE MOUNTING TO A WORK SURFACE If a permanent shop placement is practical consider removing the ru...

Страница 7: ...E FENCE LOCKING HANDLE F ROUTER LIFT CRANK HANDLE G DUST SHIELD LOCK KNOB H DUST SHIELD I FENCE BODY J 3 4 X 3 4 MITER T SLOT FOR MITER GAUGE K 3 8 MITER T SLOT FOR SELF MADE JIGS L STAND M DUST ENCLO...

Страница 8: ...CH BOX 1 l LONG BOTTOM CROSS BRACE REAR 1 m LONG BOTTOM CROSS BRACE FRONT 1 n MIDDLE CROSS BRACE LEFT 1 o SHORT BOTTOM CROSS BRACE L R 2 p SHORT TOP CROSS BRACE L R 2 q LONG TOP BRACE FRONT REAR 2 r L...

Страница 9: ...ER LIFT a ROUTER LIFT 1 b ROUTER LIFT CRANK HANDLE 1 c INSERT RING WRENCH 1 d STARTER PIN 1 e HEX SOCKET HEAD BOLT 2 f 2 5 MM ALLEN KEY 1 g 3 MM ALLEN KEY 1 h 4 MM ALLEN KEY 1 i 6 MM ALLEN KEY 1 LIST...

Страница 10: ...e LOCK WASHER 4 f HEX SOCKET CAP SCREW 4 Model 40 100M LIST OF CONTENTS QTY a 15 3 4 X 25 5 8 MDF TABLE 40 047 1 b WOOD SCREW 10 c WOOD NUT 2 d WOOD SCREW 26 10 Mounting hardware for 40 047 MDF table...

Страница 11: ...e stand braces and legs on the floor as shown This will help you to rapidly locate the braces and know what to attach where Note Bottom brace C goes on the rear of the stand and bottom brace D goes on...

Страница 12: ...the holder as shown in V when not being used P 10 Stand assembly is now complete R U S T V 11 Insert a phillips head screw with hex nut through both holes on the middle cross brace and from the other...

Страница 13: ...M only thread in all leveler screws and nuts as shown below You will use the wood screws supplied with your table in the upcoming steps to attach the table and dust collection box to the stand and the...

Страница 14: ...e original 6 fence bracket mounting bolts A from the table and attach one fence mounting brackets to the underside of the table B using 3 bolts A B D 1 Attach the two fence side rails with scale A to...

Страница 15: ...the 2 bolts and spacers to the middle of the fence body approx 6 Install the orange dust shield A on the two bolts and secure in place using two flat washers B and 2 lock knobs C as shown in D A D B C...

Страница 16: ...he fence body slot A 14 Insert the other square nut in the slot on the other side of the fence B A B C A B 15 Center the dust outlet with the hole in the fen ce body A then tighten the two phillips he...

Страница 17: ...plate for level with the table top 1 Place the router lift into the opening in the table Note Model 40 070 for 40 100C Cast iron table shown The following steps apply to all 3 table options 5 After t...

Страница 18: ...collector the wider the vents should be opened to allow maximum airflow 18 Note To prevent overheating the router motor inside the confined space of the enclosure always use a dust col lector or vacu...

Страница 19: ...INE TO THE POWER SOURCE BEFORE YOU HAVE COM PLETED THE INSTALLATION AND ASSEMBLY STEPS DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO Clean packing lubricant from the lift po...

Страница 20: ...ave pins or protrusions E on the housing You will need to turn twist the motor as you slide it into the clamping area or onto the reducer collar For installation with reducer collar 1 Install the coll...

Страница 21: ...s needed for freehand or template routing only A 21 4 The routers collet should now be protruding out from the top plate This will facilitate tool router bit changing from above the table eliminating...

Страница 22: ...the rails C Loosen lock knob D slide the fence up to where you need it to be then lock in position by re tightening the lock knob Repeat for the sliding scale on the other rail D C ADJUSTING THE SLIDI...

Страница 23: ...to minimize airborne dust If you do not already own a dust collection system con sider contacting your General International distributor for information on our complete line of dust collection system...

Страница 24: ...on follow the instructions supplied with your router and install a straight cutting bit in the router 3 Adjust the height of the lift to raise or lower the bit as need until the bit is slightly higher...

Страница 25: ...tion Groove Cutting 2 Adjust the fence back and away from the bit only enough to allow the guide bearing to control the depth of cut or use the starting pin as a support for the work piece as shown in...

Страница 26: ...For Excalibur router table 9 1 4 x 11 3 4 Phenolic insert plate 40 114 For Excalibur router tables 9 1 4 x 11 3 4 Aluminum insert plate 40 115 For Excalibur router tables Reducer collar fits 3 1 2 mo...

Страница 27: ...M6 X 16 32 40045 08 914M061302 FLAT WASHER M6 24 40045 09 915M06000 LOCK WASHER M6 24 PARTS LIST 40 043 PART NO REFERENCE NO DESCRIPTION SPECIFICATION QTY 40070 01 2716U014 CAST IRON TABLE 16 X 27 1 4...

Страница 28: ...903M06030 FLAT HEX SOCKET HEAD SCREW M6 X 30 2 40049 03 907M06013 WOOD NUT M6 X 13 2 40049 04 907007004 WOOD SCREW 7 X 40 10 40047 05 60700030A T SLOT GUIDE RAIL 1 40049 06 905316058A SELF TAPPING SC...

Страница 29: ...ER 388 MM 2 40065 09 27160036 FENCE FACES 388 MM 2 40080 10 32240037 SAFETY GUARD 1 40065 11 32240038 FENCE SPACER 2 40065 12 27160039 SIDE BRACKET BASE 240 MM 2 40065 13 27160040 SIDE BRACKET 280 MM...

Страница 30: ...OSS BRACE L R 2 40060 08 27160022 SWITCH MOUNTING PLATE 1 40060 09 S3224011 SWITCH BOX 1 40060 10 27160020 HANDLE BRACKET 1 40060 11 909M06012 CARRIAGE BOLT M6 X 12 34 40060 12 L32240001 POWER CORD 14...

Страница 31: ...24 8B 25 25 29 13 40 14 1 22 3 5 22 5 22 5 2 32 27 20 12 29 12 27 26 12 10 9 29 32 20 12 26 20 11 20 26 27 36 36 16 38 16 38 15 15 35 18 21 18 15 33 15 33 6 39 7 31 37 34 4 28 17 23 26 27 31 Router l...

Страница 32: ...3 40125 17 60700009 LIFT CRANK HANDLE 1 40125 18 60800005 SLEEVE 3 40125 19 60800018 SCALE PLATE 1 40125 20 908M06006 SET SCREW M6 X 6 9 40125 21 60800002 BUSHING 4 40125 22 9236805Z0 BEARING 6805ZZ 5...

Страница 33: ...1 40130 07 32240005 REAR BOX PANEL 1 40130 08 32240006 POWER CORD CLAMP 2 40130 09 32240007 BOTTOM BOX PANEL 1 40130 10 32240008 VENT BASE 1 40130 11 32240009 VENT ADJUSTMENT PLATE 1 40130 12 92004010...

Страница 34: ...ial number of the machine and part number Also a brief description of each item and quantity desired 8360 Champ d Eau Montreal Quebec Canada H1P 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts Service Fax...

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