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6

Owner’s Manual for Mobile Light Tower

Introduction and Safety

Towing Safety

Towing a trailer requires care. Both the trailer and vehicle
must be in good condition and securely fastened to each
other to reduce the possibility of an accident. Some states
require  that  large  trailers  be  registered  and  licensed.
Contact your local Department of Transportation office to
check on license requirements for your particular unit.

Hitch and Coupling

•

Verify the hitch and coupling on the towing vehicle
are  rated  equal  to,  or  greater  than,  the  trailer's
Gross Vehicle Weight Rating (GVWR). 

•

Verify  the  trailer  hitch  and  the  coupling  are
compatible.  Make  sure  the  coupling  is  securely
fastened to the vehicle.

•

DO  NOT

  tow  trailer  using  defective  parts.  Inspect

the hitch and coupling for wear or damage. 

•

Connect safety chains in a crossing pattern under
the tongue.

•

Before  towing  the  trailer,  verify  that  the  weight  of
the trailer is equal across all tires. On trailers with
adjustable  height  hitches,  adjust  the  angle  of  the
trailer  tongue  to  keep  the  trailer  as  level  as
possible.

•

Attach the breakaway cable to the rear bumper of
the towing vehicle.

Running Lights

Verify  directional  and  brake  lights  on  the  trailer  are
connected and working properly

Wheels and Tires

•

Check trailer tires for wear and proper inflation.

•

Verify wheel lug nuts are present and tightened to
the specified torque.

Safe Towing Techniques

•

Practice  turning,  stopping  and  backing  up  in  an
area  away  from  heavy  traffic  prior  to  transporting
the unit. 

•

Maximum recommended speed for highway towing
is  45  mph  (72  km/h).  Recommended  off-road
towing  speed  is  10  mph  (16  km/h)  or  less,
depending on terrain.

•

When  towing,  maintain  extra  space  between
vehicles  and  avoid  soft  shoulders,  curbs  and
sudden lane changes. 

Reporting Trailer Safety Defects

If you believe your trailer has a defect which could cause
a  crash  or  could  cause  injury  or  death,  you  should
immediately  inform  the  National  Highway  Traffic  Safety
Administration (NHTSA) in addition to notifying Generac
Mobile Products LLC.

If  NHTSA  receives  similar  complaints,  it  may  open  an
investigation; and if it finds that a safety defect exists in a
group  of  vehicles,  it  may  order  a  recall  and  remedy
campaign. However, NHTSA cannot become involved in
an  individual  problem  between  you,  your  dealer,  or
Generac Mobile Products LLC.

To  contact  NHTSA,  you  may  either  call  the Auto  Safety
Hotline toll-free at 1-888-327-4236 (TTY:1-800-424-9153),
go to 

http://www.safercar.gov

; or write to:

Administrator

NHTSA

1200 New Jersey Avenue S.E.

Washington, DC 20590

You can also obtain other information about motor vehicle
safety from 

http://www.safercar.gov

.

Содержание MLT4150

Страница 1: ...SAVE THIS MANUAL FOR FUTURE REFERENCE For technical assistance contact www generacmobile com Technical Service 1 800 926 9768 Owner s Manual Light Tower MLT4150 SN 3004595385 and higher 004645 ...

Страница 2: ...r safe operation is performed promptly and to have the equipment checked periodically by a GMASD Normal maintenance service and replacement of parts are the responsibility of the owner or operator and as such are not considered defects in materials or workmanship within the terms of the warranty Individual operating habits and usage may contribute to the need for additional maintenance or service ...

Страница 3: ...Glow Plug Indicator 11 G Hour Meter 11 Section 3 Operation Unit Set Up 13 Prestart Checklist 14 Raising the Mast 14 Emergency Stop Switch 15 Starting the Unit 15 Automatic Shutdown 16 Light Operation 16 Auxiliary Outlets 17 Wet Stacking 17 Voltage Regulator 17 Engine Derating 17 Shutting Down the Unit 18 Lowering Mast 18 Removing Lights for Transportation 18 Towing the Unit 19 Lifting the Unit 19 ...

Страница 4: ... s Manual for Mobile Light Tower AC Wiring Receptacle Panel Options If Equipped 1 of 2 32 AC Wiring Receptacle Panel Options If Equipped 2 of 2 33 DC Wiring 34 DC Wiring Options If Equipped 35 Trailer Lights 36 ...

Страница 5: ... service find service When contacting a GMASD about parts and service always supply the complete model number and serial number of the unit as given on its data decal located on the unit Record the model number and serial numbers in the spaces provided on the inside front cover of this manual Safety Rules The manufacturer cannot anticipate every possible circumstance that might involve a hazard Th...

Страница 6: ...Failure to do so could result in death or serious injury 000105 DANGER Explosion and Fire Fuel and vapors are extremely flammable and explosive Add fuel in a well ventilated area Keep fire and spark away Failure to do so will result in death or serious injury 000147 WARNING Risk of Fire Unit must be positioned in a manner that prevents combustible material accumulation underneath Failure to do so ...

Страница 7: ...188 DANGER Electrocution Do not wear jewelry while working on this equipment Doing so will result in death or serious injury DANGER Electrocution DO NOT use the unit if electrical cord is cut or worn through Doing so will result in death or serious injury 000263a 000188 DANGER Electrocution Do not wear jewelry while working on this equipment Doing so will result in death or serious injury 000137a ...

Страница 8: ...ng Ambient air temperature is above 120 F 49 C Operating Safety Positioning the Unit The area immediately surrounding the unit should be dry clean and free of debris Position and operate the unit on a firm level surface If the unit is equipped with a frame grounding stud follow the National Electrical Code NEC state and local regulations when connecting Starting the Unit 000192 DANGER Explosion an...

Страница 9: ...s and warn of dangers and hazards Wear heavy leather gloves when handling winch cables Never let cables slip through bare hands Only use mild soap and water to clean the lens covers Other chemicals may damage the lens covers Make sure slings chains hooks ramps jacks and other types of lifting devices are attached securely and have enough weight bearing capacity to lift or hold the equipment safely...

Страница 10: ...d working properly Wheels and Tires Check trailer tires for wear and proper inflation Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up in an area away from heavy traffic prior to transporting the unit Maximum recommended speed for highway towing is 45 mph 72 km h Recommended off road towing speed is 10 mph 16 km...

Страница 11: ... 56 4 213 Coolant Incl Engine qt L 11 6 11 0 Oil Incl Filter qt L 8 5 8 0 Generator Make Model Marathon Electric 333CSA3024 Type Insulation Brushless F Output kW kVA 15 0 15 0 Output Voltage V 120 240 1Ø Output Amperes 120V 240V A 125 63 Frequency Hz 60 Power Factor 1Ø 1 Sound 23 ft At Prime dB A 71 AC Distribution Circuit Breaker Size A 70 Voltage Regulation 1 Voltages Available 1Ø 120 240 Lighti...

Страница 12: ... Mobile Light Tower General Information Unit Dimensions Figure 2 1 Unit Dimensions Specifications are subject to change without notice A B C D E 170 in 4 32 m 70 in 1 78 m 30 ft 9 14 m 68 in 1 73 m 140 in 3 56 m A B C D E ...

Страница 13: ...Manufactured by Generac Mobile Products LLC 920 361 4442 800 926 9768 VIN Tag TIRE AND LOADING INFORMATION RENSEIGNEMENTS SUR LES PNEUS ET LE CHARGEMENT SEE OWNER S MANUAL FOR ADDITIONAL INFORMATION VOIR LE MANUEL DE L USAGER POUR PLUS DE RENSEIGNEMENTS MANUFACTURED BY FABRIQUE PAR Generac Mobile Products LLC DATE 00 0000 GVWR PNBV 000KG 0000LBS COLD INF PRESS PRESS DE V I N N I V 0000000000000000...

Страница 14: ... knob G Emergency stop switch B Central lifting point H Radiator inside unit C Engine exhaust I Upper forklift pocket 2 locations D Battery inside unit J Fuel fill behind door E Lower Forklift pocket 2 locations K Outrigger 2 locations F Control panel inside unit L Engine access door LEFT SIDE RIGHT SIDE A B C E F G H J K L D I ...

Страница 15: ... circuit breaker is supplied for each light D Ballast Indicator Lights Indicates power from the ballast to each light E Ignition Key Switch Keyed switch operates glow plugs starts and stops engine F Glow Plug Indicator Indicates operation of the engine glow plugs Mitsubishi version shown G Hour Meter Keeps track of engine hours H 10A Circuit Breaker I O I O I O I O ON ON ON ON TURN MAIN BREAKER OF...

Страница 16: ...12 Owner s Manual for Mobile Light Tower General Information This page intentionally left blank ...

Страница 17: ...ng pin snaps into place Pull locking pin on each outrigger jack and rotate each jack 90 so the jack pad is facing down Install the locking pin 6 Pull the locking pin on the rear jack F and rotate it 90º Install the locking pin Turn the jack handle clockwise to start leveling the trailer 7 Rotate each jack handle clockwise to start leveling the trailer Adjust all four jacks by rotating their handle...

Страница 18: ...nd centered on each pulley Do not use if cables are kinked or beginning to unravel Check oil coolant and fuel levels For more information refer to General Maintenance Verify battery connections are secure Turn the battery disconnect switch on if equipped Check the engine fan belt tension and condition Check the engine fan belt guard Check the engine exhaust system for loose or rusted components Ve...

Страница 19: ...rgency stop switch by pushing the red button in until it locks down The switch will remain closed until it is pulled out NOTE Use the emergency stop switch only when the unit must be shut down immediately For any other shut down refer to Shutting Down the Unit Figure 3 3 Emergency Stop Starting the Unit NOTE If the engine was run out of fuel or the fuel tank was drained it may be necessary to blee...

Страница 20: ...n any loads Automatic Shutdown This unit is equipped with a low oil pressure and high coolant temperature automatic shutdown system This system will automatically shut off the fuel supply to stop the engine if oil pressure drops too low or the engine exceeds normal operating temperature Return the main circuit breaker to the OFF position to reset the unit after the cause of shutdown has been deter...

Страница 21: ...ions Figure 3 9 Auxiliary Outlets Wet Stacking The unit is powered by a diesel engine Diesel engines are susceptible to wet stacking if lightly loaded Wet stacking occurs when an engine is run at less than 30 of its full load capacity causing unburned fuel to accumulate in the exhaust system Wet stacking can be detected by continuous black exhaust when the unit is under a constant load It can also...

Страница 22: ...he mast rests in the transport cradle NOTE If the mast lock bar does not pull free activate the lower winch slightly to relieve pressure on the mast bar 5 After the mast is completely down insert the mast cradle locking pin and secure it with the safety pin NOTE Generac Mobile strongly recommends that the lights be removed from the mast and stowed for transportation See Removing Lights for Transpo...

Страница 23: ... ground remove the bulbs from the light fixtures 9 Check for proper inflation of the trailer tires For maximum tire pressures refer to Specifications 10 See Figure 3 12 Check the wheel lugs Tighten or replace any lugs that are loose or missing If a tire has been removed for axle service or replaced tighten the lugs in the order shown to the following specifications Figure 3 12 Tightening Wheel Lug...

Страница 24: ...20 Owner s Manual for Mobile Light Tower Operation This page intentionally left blank ...

Страница 25: ...rcuit breakers are switched OFF O 3 Activate push in the emergency stop switch 4 Disconnect the negative terminal on the battery 5 Attach a Do Not Start sign to the control panel This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit Cleaning the Unit Always clean the Light Tower after each use to remove dust grease mu...

Страница 26: ...manual for a complete list of maintenance requirements Failure to comply with the procedures as described in the engine operator s manual will nullify the warranty decrease performance and cause equipment damage or premature equipment failure Maintenance records may be required to complete a warranty request Use the schedule in the following table as a guide for regular maintenance intervals For a...

Страница 27: ...pect Radiator Fins For Debris Clean As Required Preheating Condition Check Check Engine Starting Conditions And Noise Conditions Check Exhaust Smoke Condition Inspect Light Tower Winch For Proper Operation Replace Fuel Filter Element Clean Water Sedimenter Element Electromagnetic Pump Filter Replacement or Cleaning Check Fan Belt Tension Replace If Necessary Replace Air Filter Element Lubricate Le...

Страница 28: ...pecified direction to lift The ratchet MUST make a loud clicking sound while winding the cable Lowering the Mast Referring to the Cable In Cable Out decal on the winch turn handle according to the specified direction to lower No clicking will be heard because the brake system is activated Maintenance The following procedures should be performed at least annually 1 See Figure 4 2 The gears and bush...

Страница 29: ...rings remove the small rubber plug on the grease cap attach a standard grease gun fitting to the grease zerk fitting and pump grease into the fitting until new grease is visible around the nozzle of the grease gun Use only a high quality grease made specifically for lubrication of wheel bearings Wipe any excess grease from the hub with a clean cloth and replace the rubber plug when finished The mi...

Страница 30: ...26 Owner s Manual for Mobile Light Tower Maintenance This page intentionally left blank ...

Страница 31: ...ine Visually inspect the engine for leaks Oil pressure switch failure Refer to OEM engine operator s manual to identify corrective action High coolant temperature shutdown Low coolant level Add coolant if needed Allow engine to cool then check coolant level in radiator Restart engine and check coolant temperature Stop engine immediately if coolant temperature is 210 F 99 C or more Blockage in radi...

Страница 32: ...heck the incoming voltage to the ballast by checking the available voltage on the GFCI receptacle Incoming voltage should be 120V 5V If voltage is incorrect the engine speed may need to be adjusted or generator may require service Low transformer output The voltage from the transformer should read approximately 400VAC as the light strikes induces an arc then drop and slowly rise back up to stabili...

Страница 33: ...Owner s Manual for Mobile Light Tower 29 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 00768 1 3 2 4 ...

Страница 34: ...30 Owner s Manual for Mobile Light Tower Wiring Diagrams AC Wiring ...

Страница 35: ...0 AMP G F I RECEPTACLE TO GROUND TO NEUTRAL TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GRN GRN WHT RED BLK RED RED BLK BLK RED RED RED RED BLK BLK BLK BLK GRN WHT GRN GRN GRN WHT WHT WHT 240 VOLT 50 AMP TWIST LOCK RECEPTACLE RECEPTACLE 240 VOLT 50 AMP TWIST LOCK 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER BREAKER CIRCUIT 50 AMP BREAKER CIRCUIT 50 AMP RED RED 240 VOLT 30 AMP TWIST LOCK RECEPTACL...

Страница 36: ...HT GRN GRN GRN WHT WHT WHT BLK BLK BLK BLK 240 VOLT 50 AMP TWIST LOCK RECEPTACLE 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 240 VOLT 50 AMP TWIST LOCK RECEPTACLE Receptacle Panel 2x5 20R 3xL6 30R 1xL14 50 90318_ORG_07 06 11 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 20 AMP CIRCUIT BREAKER 20 AMP CIRCUIT BREAKER 20 AMP G F I OUTLET 20 AMP G F I OUTLET 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 30 AMP CIRC...

Страница 37: ...F I OUTLET 20 AMP G F I OUTLET TO GROUND TO NEUTRAL TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GRN GRN WHT RED BLK RED RED BLK BLK RED RED RED RED BLK BLK BLK BLK GRN WHT GRN GRN GRN WHT WHT WHT 240 VOLT 30 AMP TWIST LOCK RECEPTACLE BLK BLK RED RED 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 30 AMP CIRCUIT BREAKER 30 AMP CIRCUI...

Страница 38: ...34 Owner s Manual for Mobile Light Tower Wiring Diagrams DC Wiring A0000148644_A_03 06 19 1 Output Vout 2 Power supply Vcc 3 GND GND ...

Страница 39: ...Owner s Manual for Mobile Light Tower 35 Wiring Diagrams DC Wiring Options If Equipped ...

Страница 40: ...RAILER PLUG RIGHT TAIL TURN LAMP LAMP PLATE LICENSE MARKER LAMP RED BK BK BK BK RD WT BK SPLICE SPLICE SPADE SPADE LAMP TAIL TURN LEFT RD WT BK SPADE YL BN WT SPADE SPADE WT BK BN WT SPLICE GN RING MARKER LAMP AMBER MARKER LAMP RED BK BK BK BK SPLICE SPLICE SPADE SPADE BN WT WT WT BN BN 90341_B_12 20 13 ...

Страница 41: ...Owner s Manual for Mobile Light Tower 37 Wiring Diagrams This page intentionally left blank ...

Страница 42: ...38 Owner s Manual for Mobile Light Tower Wiring Diagrams This page intentionally left blank ...

Страница 43: ......

Страница 44: ...oducts com 800 926 9768 920 361 4442 Part No A0000100008 Rev A 07 22 2019 2019 Generac Mobile Products LLC All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products LLC ...

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