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Introduction and Safety

Owner’s Manual for MLT Light Tower

1

Section 1: Introduction and Safety

Introduction

Thank you for purchasing a Generac Mobile Products LLC
product. This unit has been designed to provide high
performance, efficient operation, and years of use when
maintained properly. 

The information in this manual is accurate based on
products produced at the time of publication. The
manufacturer reserves the right to make technical updates,
corrections, and product revisions at any time without
notice.

Read This Manual Thoroughly

The owner is responsible for proper maintenance and safe

 

use of the equipment. Comply with regulations the

 

Occupational Safety and Health  Administration (OSHA)

 

has established, or with equivalent standards. Also, verify

 

that the unit is applied, used, and maintained in accordance

 

with the manufacturer's instructions and recommendations.

 

Do nothing that might alter safe application/usage and

 

render the unit in noncompliance with the aforementioned

 

codes, standards, laws, and regulations.

Save these instructions for future reference. This manual

 

contains important instructions for the unit that should be

 

followed during setup, operation and maintenance of the

 

unit and battery.  ALWAYS supply this manual to any

 

individual that will use this machine.

How to Obtain Service

When the unit requires servicing or repairs, contact a

 

Generac Mobile Products Authorized Dealer for assistance.

 

Service technicians are factory-trained and are capable of

 

handling  all  service  needs.  When  contacting  a  Generac 
Mobile  Products

 

Authorized  Dealer  about  parts  and 

service,  always  supply

 

the  complete  model  number  and 

serial  number  of  the  unit

 

as  given  on  its  data  decal 

located on the unit. Record the

 

model number and serial 

numbers in the spaces provided

 

on the inside front cover 

of this manual.

Safety Rules

The manufacturer cannot anticipate every possible
circumstance that might involve a hazard. The warnings in
this manual, and on tags and decals affixed to the unit are,
therefore, not all inclusive. If using a procedure, work
method or operating technique that the manufacturer does
not specifically recommend, verify that it is safe for others.
Also make sure the procedure, work method or operating
technique utilized does not render the equipment unsafe.

Throughout this publication, and on tags and decals affixed
to the unit, DANGER, WARNING, CAUTION and NOTE
blocks are used to alert personnel to special instructions
about a particular operation that may be hazardous if
performed incorrectly or carelessly. Observe them
carefully. Their definitions are as follows:

NOTE: 

Notes contain additional information important to

a procedure and will be found within the regular text of
this manual.

These safety alerts cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the
special instructions while performing the action or service
are essential to preventing accidents.

(000100a)

WARNING

Consult Manual. Read and understand manual
completely before using product. Failure to 
completely understand manual and product
could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided, 
will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

Discount-Equipment.com

Содержание MAGNUM MLT5060K

Страница 1: ...Owner s Manual Light Tower MLT5060M MLT5060K MLT5080M MLT5080K MLT5080KCAN SAVE THIS MANUAL FOR FUTURE REFERENCE www discount equipment com D i s c o u n t E q u i p m e n t c o m...

Страница 2: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

Страница 3: ...l safety checks to verify that all maintenance for safe operation is performed promptly and to have the equipment checked periodically by a Generac Mobile Products Authorized Service Dealer Normal mai...

Страница 4: ...nd Functions 15 Section 3 Operation Light Tower Setup 17 Prestart Checklist 18 Raising the Mast 18 Starting the Unit 19 Automatic Shutdown 20 Light Operation 20 Auxiliary Outlets 21 Wet Stacking 21 Vo...

Страница 5: ...al for MLT Light Tower DC Wiring Diagram Mitsubishi 35 DC Wiring Diagram Kubota 36 DC Wiring Diagrams for Optional Equipment 37 Trailer Lights Wiring 38 Section 7 Service Log D i s c o u n t E q u i p...

Страница 6: ...rial number of the unit as given on its data decal located on the unit Record the model number and serial numbers in the spaces provided on the inside front cover of this manual Safety Rules The manuf...

Страница 7: ...ailure to do so could result in death or serious injury 000105 DANGER Explosion and Fire Fuel and vapors are extremely flammable and explosive Add fuel in a well ventilated area Keep fire and spark aw...

Страница 8: ...n Do not wear jewelry while working on this equipment Doing so will result in death or serious injury DANGER Electrocution DO NOT use the unit if electrical cord is cut or worn through Doing so will r...

Страница 9: ...ure is above 120 F 49 C Operating Safety Positioning the Unit The area immediately surrounding the unit should be dry clean and free of debris Position and operate the unit on a firm level surface If...

Страница 10: ...and warn of dangers and hazards Wear heavy leather gloves when handling winch cables Never let cables slip through bare hands Only use mild soap and water to clean the lens covers Other chemicals may...

Страница 11: ...els and Tires Check trailer tires for wear and proper inflation Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up...

Страница 12: ...120 240 single phase Output Amperes 120V 240V amperes 50 25 50 25 Frequency Hz Hertz 60 60 Power Factor 1 1 1 1 Sound 23 ft at prime dB A 70 70 Weights Dry Weight lbs kg 2104 954 2104 954 Operating W...

Страница 13: ...ase Output Amperes 120V 240V amperes 61 30 66 33 Frequency Hz Hertz 60 66 Power Factor 1 1 1 1 Sound 23 ft at prime dB A 70 70 Weights Dry Weight lbs kg 2121 963 2121 963 Operating Weight lbs kg 2524...

Страница 14: ...nit Dimensions Figure 2 1 Unit Dimensions Specifications are subject to change without notice A B C D E MLT5060M K MLT5080M K MLT5080KCAN 170 in 4 32 m 72 in 1 83 m 30 ft 9 14 m 79 in 2 m 151 in 3 84...

Страница 15: ...SEIGNEMENTS MANUFACTURED BY FABRIQUE PAR Generac Mobile Products DATE 00 0000 GVWR PNBV 000KG 0000LBS COLD INF PRESS PRESS DE V I N N I V 00000000000000000 TYPE TRAILER MODEL XXX000 GAWR PNBE TIRE PNE...

Страница 16: ...ent Locations A Mast rotation knob E Battery I Fuel fill B Central lifting point F Control box J Outriggers C Engine exhaust G Radiator box K Engine access D Lower Forklift pockets H Upper forklift po...

Страница 17: ...240V DC BREAKER TURN MAIN BREAKER OFF 120V BREAKER MAIN BREAKER 240V BALLAST INDICATOR LIGHTS MAST LIGHT SWITCHES I O I O I O I O NEUTRAL BONDED TO FRAME ON ON ON ON ON ON GLOW PLUG INDICATOR OFF RUN...

Страница 18: ...only F Engine Hour Meter Keeps track of engine hours for service G DC Circuit Breaker Circuit breaker 10A for the engine electrical system H 240V Twist Lock Outlet This 240V 30A outlet supplies power...

Страница 19: ...l Panel 004554 120V 120V 240V DC BREAKER TURN MAIN BREAKER OFF 120V BREAKER 120V BREAKER MAIN BREAKER 240V BALLAST INDICATOR LIGHTS MAST LIGHT SWITCHES I O I O I O I O 240V BREAKER NEUTRAL BONDED TO F...

Страница 20: ...ngine F Engine Hour Meter Keeps track of engine hours for service G DC Circuit Breaker Circuit breaker 10A for the engine electrical system H 120V GFCI Outlets This unit is equipped with one 120V 20A...

Страница 21: ...r the trailer tongue For grounding requirements follow National Electrical Code NEC state and local regulations 5 Pull the locking pins D on the outriggers E and pull each outrigger out until the spri...

Страница 22: ...pect all electrical cords repair or replace any that are cut worn or bare Verify all winch cables are in good condition and centered on each pulley Do not use if cables are kinked or beginning to unra...

Страница 23: ...dividual circuit breakers for each of the lights are OFF O NOTE If the red light on the control panel TURN MAIN BREAKER OFF is illuminated when the key is turned to the START position the breaker is c...

Страница 24: ...lights warm up and then remain on This confirms power is coming from the ballasts to the lights Figure 3 7 Light Switches and Breaker NOTE If an indicator light does not turn on see Troubleshooting or...

Страница 25: ...tronic voltage regulator The electronic voltage regulator controls the output of the generator by regulating the current into the exciter field The voltage regulator on your unit is adjusted before sh...

Страница 26: ...wing nuts Secure the light cords to prevent damage to them NOTE When installing the lights verify the star washer is in place between the trunnion and T handle before tightening Figure 3 10 Removing L...

Страница 27: ...speed for highway towing is 45 mph 72 km h Recommended off road towing speed is not to exceed 10 mph 16 km h or less depending on the terrain Lifting the Unit Follow these steps to prepare the unit fo...

Страница 28: ...he key switch is in the OFF position 2 Verify the circuit breakers are switched OFF O 3 Disconnect the negative terminal on the battery 4 Attach a Do Not Start sign to the control panel This will noti...

Страница 29: ...add mark on the bottom of the cross hatch pattern on the dipstick DO NOT OVERFILL the crankcase Check the fuel level If the unit is connected to a remote start or transfer switch make sure the remote...

Страница 30: ...ne Oil And Oil Filter Belt And Belt Tension Inspect And Adjust Replace Fuel Filter Drain And Clean Fuel Tank Check Glow Plugs Lubricate Leveling Jacks Bolts And Nuts On The Engine Retighten Replace He...

Страница 31: ...the Cable In Cable Out decal on the winch turn handle according to the specified direction to lower No clicking will be heard because the brake system is activated Maintenance The following procedures...

Страница 32: ...only a high quality grease made specifically for lubrication of wheel bearings Wipe any excess grease from the hub with a clean cloth and replace the rubber plug when finished The minimum recommended...

Страница 33: ...level Add coolant if needed Allow engine to cool then check coolant level in radiator Restart engine and check coolant temperature Stop engine immediately if coolant temperature is 210 F 99 C or more...

Страница 34: ...ng the available voltage on the GFCI receptacle Incoming voltage should be 120V 5V If voltage is incorrect the engine speed may need to be adjusted or generator may require service The voltage from th...

Страница 35: ...Wiring Diagrams Owner s Manual for MLT Light Tower 33 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 00768 1 3 2 4 D i s c o u n t E q u i p m e n t c o m...

Страница 36: ...Y 8KW UNITS ONLY 1 GN WT 3 GN WT BK 2 GN WT BK 4 GN WT BK BK 20A 30A RD RD BK BK BK BK WT GN RD YL RD BK BL WT YL RD BK BL BK RD GY RD RD RD RD RD RD GY GY BK BK BL BL BK RD YL RD BK BK RD RD BK RD BK...

Страница 37: ...BLK WHT RED BLK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GRY BLU GRY VIO VI YL RED BLK CONTROL RESISTANCE BLK Y...

Страница 38: ...YL BK WT BK WT RD BK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GY BL GY VI RD RD BK BK YL GLOW PLUGS AUX SWITCH...

Страница 39: ...RD VI TO GND BAR 25A RD BK 10A MTB PIN 12 ALT CONFIG POSITIVE AIR SHUTDOWN 6 20KW BK WT RPM SENSOR PASS GND PWR RPM SW OPT GND SOL CIRCUIT BREAKER 20A BATTERY 12 V ESTOP SOLENOID PASS RD WT BK SPLICE...

Страница 40: ...AIL TURN LAMP LAMP PLATE LICENSE MARKER LAMP RED BK BK BK BK RD WT BK SPLICE SPLICE SPADE SPADE LAMP TAIL TURN LEFT RD WT BK SPADE YL BN WT SPADE SPADE WT BK BN WT SPLICE GN RING MARKER LAMP AMBER MAR...

Страница 41: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

Страница 42: ...e Products All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products www discount equipment...

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