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Owner’s Manual for Indirect Fired Heater

19

Maintenance

Engine Maintenance Schedule

Daily

Check engine oil level.

Check fuel level.

Check engine coolant level.

Drain water from fuel filters.

Inspect air cleaner, dust unloader valve, and indicator.

Perform visual walk around inspection.

Inspect generator windings for dirty or grime.

50 Hour Break-In

Replace engine oil and engine oil filter.

Inspect and adjust cooling fan V-belt.

Every 500 Hours

Drain water from fuel tank.

Drain oil/water separator.

Service battery.

Change engine oil and replace oil filter. 

1

 

2

Inspect coolant pump.

Inspect open crankcase vent (OCV) system.

Remove and replace fuel filter elements.

Inspect belt wear.

Inspect belt tensioner.

Inspect cooling system.

Pressure test cooling system.

Check and adjust engine speeds.

Inspect engine mounts.

Inspect engine ground connection.

Every 1000 Hours

Inspect generator ball bearings.

Every 2000 Hours

Check the DC no load excitation voltage. See generator manual.

Every 3000 Hours

Inspect crankshaft vibration damper.

Adjust valve clearance.

Test glow plugs for continuity.

Every 6000 Hours

Flush and refill cooling system.

Test thermostat opening temperature.

As Required

Drain water from fuel filters.

Add coolant.

Replace air filter element.

Inspect primary air filter element.

Replace fan belt.

Inspect fuses.

Inspect electrical wiring and connections.

Purge fuel system.

1

 During the initial operation of a new or rebuilt engine with Break-In Plus, change the oil and filter between a minimum of 100 hours and a

maximum of up to 500 hours.

2

 Service intervals depend on sulfur content of the diesel fuel, oil pan capacity, and the oil and filter used.

NOTE: 

For more information, see engine manual.

Содержание MAC1.2G

Страница 1: ...AVE THIS MANUAL FOR FUTURE REFERENCE MAC1 2G Indirect Fired Heater Owner s Manual MODEL NUMBER _________________________ SERIAL NUMBER _________________________ DATE PURCHASED ________________________...

Страница 2: ...u to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent t...

Страница 3: ...endation 11 Fuel System 11 Trailer Towing Guidelines 11 Wheel Chock Guidelines 12 Control Panel 12 Section 3 Operation Before Starting Engine 13 Pre start Checklist 13 Engine Oil Level Check 13 Engine...

Страница 4: ...iv Owner s Manual for Indirect Fired Heater This page intentionally left blank...

Страница 5: ...owed during placement operation and maintenance of the unit and its components Always sup ply this manual to any individual that will use this unit Intended Applications The machine is designed for in...

Страница 6: ...Do not operate unit during transport Doing so could result in death serious injury or property damage 000231a WARNING 000111 WARNING Moving Parts Keep clothing hair and appendages away from moving par...

Страница 7: ...r move causing death or serious injury WARNING Property or Equipment Damage Tighten wheel lug nuts after first 50 miles to factory specifications Failure to do so could result in death serious injury...

Страница 8: ...ed Running Lights Verify directional and brake lights on trailer are connected and working properly Safe Towing Techniques Practice turning stopping and backing up in an area away from heavy traffic p...

Страница 9: ...nd cleaning the unit Decal part numbers can be found in the unit parts manual at www generacmobileproducts com Figure 1 1 Safety and Operating Decal Locations Item No Label Description Item No Label D...

Страница 10: ...6 Owner s Manual for Indirect Fired Heater Introduction and Safety This page intentionally left blank...

Страница 11: ...Pressure 3 in H2O Air Outlet 1 x 20 in 50 8 cm Electrical 12V Engine Fuel Diesel Engine Fuel Capacity USA 270 gal 1022 L Engine Oil Capacity 7 1 qt 6 7 L Engine Coolant Capacity 2 1 qt 2 L Engine Fue...

Страница 12: ...y not shown H Engine oil drain value B Coolant sub tank not shown I Engine oil drain hose C Radiator fill cap J Engine oil dipstick D Engine air cleaner assembly K Engine fuel filter E Engine fan L Wa...

Страница 13: ...onents A Burner exhaust I Oil drain hose not shown B Reflector J Trailer support jack C Rear support jack K Trailer hitch D D ring L Engine exhaust E Reflector tape M Fuel fill F Fork lift pockets N A...

Страница 14: ...Indirect Fired Heater General Information Heater Components Figure 2 3 Heater Components A Outlet temp thermostat D Inspection window B Burner temp thermostat E Diesel fired burner C Electrical contro...

Страница 15: ...hichever comes first For more information see the engine manual Fuel System The heater is designed to operate with diesel fuel IMPORTANT NOTE Comply with all laws regulating the storage handling and t...

Страница 16: ...the brakes while descending grades this can cause overheating and potential brake fail ure Do not apply the tow vehicle brakes to correct ex treme trailer swaying Continued pulling of the trailer and...

Страница 17: ...ine for one min ute before checking the oil level Wait 10 minutes to allow the engine to cool and oil to fully drain into the oil pan Typical causes of inaccurate oil level readings Reading the high l...

Страница 18: ...n burner to ON 7 See Ducting Guidelines Place heating ducts as appropriate for the application IMPORTANT NOTE A twisted or bent air duct will cause loss of air pressure and temperature NOTE Do not use...

Страница 19: ...the up or down buttons until desired value is reached 5 Press the MENU button to save The display will return to the sensor temperature NOTE If the MENU button is not pressed after changing the setpo...

Страница 20: ...16 Owner s Manual for Indirect Fired Heater Operation This page intentionally left blank...

Страница 21: ...or cracking fraying and stretching Verify the belt is properly seated in the pulley grooves See Maintenance Schedule Check fluid levels Inspect electrical connectors battery and ground points Look for...

Страница 22: ...ons such as very high or very low ambient conditions or extremely dirty or dusty environments Use the unit hour meter or calendar time whichever occurs first from the previous maintenance interval to...

Страница 23: ...ystem Check and adjust engine speeds Inspect engine mounts Inspect engine ground connection Every 1000 Hours Inspect generator ball bearings Every 2000 Hours Check the DC no load excitation voltage Se...

Страница 24: ...Replacement When required the battery must be replaced with one of equivalent size voltage and CCA cold crank amp capacity Contact a GMP ASD for correct battery size A new battery must be filled with...

Страница 25: ...cal connections for any bare wires or other damage Rectify any issues before using the trailer Short Term Storage When the machine will not be in use for three or more months follow the guidelines bel...

Страница 26: ...22 Owner s Manual for Indirect Fired Heater Maintenance This page intentionally left blank...

Страница 27: ...e or corroded connections Clean and tighten connections Hard to start or will not start Engine starting under load Disengage PTO Incorrect starting procedure Review starting procedure See Pre start Ch...

Страница 28: ...Adjust valve clearance or contact a GMP ASD Dirty or faulty fuel injectors Contact a GMP ASD Air leak in engine intake or exhaust mani fold Check intake and exhaust manifold gaskets and manifolds rep...

Страница 29: ...n camshaft lobes Worn rocker arm shaft s Worn valve guides Damaged valve retainers Loose or worn rocker arms Bent pushrods Broken valve springs Bent connecting rods Worn flywheel Loose flywheel Excess...

Страница 30: ...ing Flush coolant system Engine overloaded Reduce engine load Loose or faulty fan belt Check automatic belt tensioner and belts Replace as required Faulty or wrong type of thermostat s Test thermostat...

Страница 31: ...Batteries will not charge Loose or corroded connections Clean and tighten connections Sulfated or worn out batteries Replace batteries See Battery Instal lation and Replacement Stretched belt or fault...

Страница 32: ...28 Owner s Manual for Indirect Fired Heater Troubleshooting This page intentionally left blank...

Страница 33: ...____________________________________________ __________________________________________________________________________________________ ________________________________________________________________...

Страница 34: ...30 Owner s Manual for Indirect Fired Heater Service Log This page intentionally left blank...

Страница 35: ......

Страница 36: ...hts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products LLC Generac Mobile Products LLC 215 Powe...

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