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20

Owner’s Manual for 5.6 kVA PowerPact™

Figure 4-5. Spark Plug Gap Measurement

7.

Install spark plug. Torque to 20–22 ft-lb (27–30
Nm). 

8.

Install spark plug boot.

9.

Install the enclosure top lid. Tighten fasteners
securely.

Valve Clearance Adjustment

Check the valve clearance after the first 20 hours of
operation, then after 300 hour intervals. Adjust if
necessary.

Important:

 Please contact an Independent Authorized

Service Dealer for service assistance. This is a very
important step to ensure longest life for the engine.

Figure 4-6. Valve Clearance Adjustment

Check Valve Clearance

1.

The engine should be cool before checking.
Adjustment is not needed if valve clearance is
within the specification in Section 2 —

Specifications

.

2.

Turn the generator OFF.

3.

Remove enclosure lid fasteners and lid. Then
remove the back panel.

4.

Remove spark plug wire and position wire away
from plug.

5.

Remove spark plug.

6.

Make sure the piston is at top dead center (TDC) of
its compression stroke (both valves closed). To get
the piston at TDC, remove the intake screen at the
front of the engine to gain access to the flywheel
nut. Use a large socket and socket wrench to
rotate the nut and hence the engine in a clockwise
direction. While watching the piston through the
spark plug hole. The piston should move up and
down. The piston is at TDC when it is at its highest
point of travel.

7.

See 

Figure 4-6

. Check clearance between the

rocker arm (C) and the valve stem (D) with a feeler
gauge (E).

8.

If valve clearance is 0.002–0.004 in. (0.05–0.1
mm), adjustment is not needed.

Adjust Valve Clearance 

See 

Figure 4-6

:

1.

The engine should be cool before adjustment.

2.

Remove enclosure lid fasteners and lid. Then
remove the back panel (if not already removed).

3.

Remove spark plug wire and position wire away
from plug.

4.

Remove spark plug.

5.

Remove the four screws attaching the valve cover.
Remove and discard gasket.

6.

Loosen the rocker jam nut (A) using a 10mm
wrench.

7.

Turn the pivot ball stud (B) while checking clearance
between the rocker arm (C) and the valve stem (D)
with a feeler gauge (E). Correct clearance is 0.002–
0.004 in. (0.05–0.1 mm).

NOTE: 

Hold the rocker arm jam nut in place as the pivot

ball stud is turned.

8.

When valve clearance is correct, hold the pivot ball
stud in place with the wrench and tighten the rocker
arm jam nut. Tighten the jam nut to 174 in-lbs (19.68
Nm) torque. After tightening the jam nut, recheck
valve clearance to make sure it did not change.

9.

Install new valve cover gasket.

10.

Install the valve cover. Tighten fasteners in a cross
pattern, torquing to 35–62 in-lbs (4–7 Nm).

NOTE: 

 Start all four screws before tightening or it will

not be possible to get all the screws in place. Make sure
the valve cover gasket is in place.

11.

Install the rubber plug into the fan screen.

12.

Install the spark plug and attach the spark plug wire.

13.

Install the back panel. Ensure that the alternator
intake bellow is captured by the frame on back
panel securely with out any kinks. Install enclosure
top lid. Tighten all fasteners securely.

14.

 Place the generator in AUTO.

000211

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B

A

C

D

Содержание 5.6 kVA PowerPact

Страница 1: ...ur le fran ais visiter http www generac com service support product support lookup http www generac com service support product support lookup Register your Generac product at WWW GENERAC COM 1 888 GE...

Страница 2: ...iodically by an Independent Authorized Service Dealer Normal maintenance service and replacement of parts are the responsibility of the owner operator and as such are not considered defects in materia...

Страница 3: ...fer to Generator Power Source 11 Transfer Back to Utility Power Source 12 Automatic Transfer Operation 12 Automatic Sequence of Operation 13 Utility Failure 13 Cranking 13 Cold Smart Start 13 Load Tra...

Страница 4: ...Table of Contents 2 Owner s Manual for 5 6 kVA PowerPact This page intentionally left blank...

Страница 5: ...ner s Manual and thoroughly understand all instructions before using this equipment The manufacturer also strongly recommends instructing other users to properly start and operate the unit This prepar...

Страница 6: ...death or serious injury 000182 WARNING 000155 WARNING Only a trained and licensed electrician should perform wiring and connections to unit Failure to follow proper installation requirements could res...

Страница 7: ...rocution Verify electrical system is properly grounded before applying power Failure to do so will result in death or serious injury 000188 DANGER Electrocution Do not wear jewelry while working on th...

Страница 8: ...equipment required when working with with a live electrical system Failure to use 000147 WARNING Risk of Fire Unit must be positioned in a manner that prevents combustible material accumulation undern...

Страница 9: ...ngine 5 6 kVA Unit A Controller Lid F Control Panel K Air Box B Top Lid G Data Label L Spark Plug C Customer Connection Box H Battery Access Panel M Exhaust Enclosure D Front Panel I Oil Drain Hose N...

Страница 10: ...e engine specifications section These generators are rated in accordance with UL 2200 Safety Standard for Stationary Engine Generator Assemblies and CSA C22 2 No 100 04 Standard for Motors and Generat...

Страница 11: ...able fuel source during installation Recommended fuels should have a BTU content of at least 1000 Btus per cubic foot 37 26 megajoules per cubic meter for natural gas or at least 2500 BTUs per cubic f...

Страница 12: ...ecommended in areas where temperatures fall below 32 F 0 C Scheduled Maintenance Kit Includes all pieces necessary to perform maintenance on the generator along with oil recommendations Touch Up Paint...

Страница 13: ...IVE cable last Controller Lid To open or close the controller lid 1 See view A in Figure 3 1 Lift lid from bottom to open Lid will lock in place when raised 2 See view B in Figure 3 1 Pull raised lid...

Страница 14: ...AUTO LED will flash 001052 A B C Button Description of Operation AUTO GREEN Selecting this button activates fully automatic system operation It also allows the unit to automatically start and exercis...

Страница 15: ...w exercise time to take place The exercise timer does not correct for daylight savings time NOTE The exerciser will only work in the AUTO mode and will default to exercise weekly at the time the Contr...

Страница 16: ...ILITY power source voltage is available to transfer switch terminal lugs N1 and N2 3 Press the AUTO button on the control panel interface 4 Set the main circuit breaker Generator Disconnect to the ON...

Страница 17: ...rests Cold Smart Start The Cold Smart Start feature enables the generator to monitor ambient temperature The warm up delay will be adjusted based on prevailing conditions On a startup in AUTO mode if...

Страница 18: ...14 Owner s Manual for 5 6 kVA PowerPact This page intentionally left blank...

Страница 19: ...ons critical maintenance must be performed as scheduled in order for the Emissions Warranty to be valid Emissions critical maintenance consists of servicing the air filter and spark plugs in accordanc...

Страница 20: ...X 6 M or 100 hours inspect 1 Y or 300 hours change Valve clearance X 1 Y or 300 hours General condition Vibration noise leakage X M Contact the nearest Independent Authorized Service Dealer for assis...

Страница 21: ...Manual for 5 6 kVA PowerPact 17 Maintenance Log Battery inspection and charge check Dates Performed Oil oil filter air filter and spark plug replacement Dates Performed Valve Adjustment Dates Performe...

Страница 22: ...esidence Engine Oil Recommendations To maintain the product warranty the engine oil should be serviced in accordance with the recommendations of this manual For your convenience Generac Maintenance Ki...

Страница 23: ...leaks 12 Shutdown the engine and check the oil level Add oil as needed DO NOT OVERFILL 13 Insert dipstick fill cap 14 Press the Control Panel AUTO button 15 Dispose of the used oil and filter at a pro...

Страница 24: ...alve stem D with a feeler gauge E 8 If valve clearance is 0 002 0 004 in 0 05 0 1 mm adjustment is not needed Adjust Valve Clearance See Figure 4 6 1 The engine should be cool before adjustment 2 Remo...

Страница 25: ...area Discharge static electricity from the body before touching the battery by first touching a grounded metal surface Always recycle batteries in accordance with local laws and regulations Contact yo...

Страница 26: ...dry room on a wooden board 12 Clean and wipe down the entire generator Return to Service To return the unit to service after storage 1 Verify utility power is OFF 2 Check the tag on the engine for oil...

Страница 27: ...re gap or replace plug s 3 Confirm fuel pressure to regulator is 10 12 in water column 19 22 mm mercury for LP and 5 7 in water column 9 13 mm mercury for natural gas 4 Turn fuel conversion valve to...

Страница 28: ...24 Owner s Manual for 5 6 kVA PowerPact This page intentionally left blank...

Страница 29: ...Refer to activation section in Installation Manual LOW OIL PRESSURE RED Unit will not start in AUTO with utility loss Check the LED s Screen for alarms Check oil level Add oil per Engine Oil Requireme...

Страница 30: ...ent Authorized Service Dealer Break In Maintenance Due Control panel indicates break in maintenance due Check for additional information Perform break in maintenance Clear maintenance due light 1 Year...

Страница 31: ......

Страница 32: ...c All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45...

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