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Generac

®

Power Systems, Inc.

25

Section 2 – Installation

IMPACT-36 plus II Recreational Vehicle Generator

2.3.3 COMPENSATING FOR RESTRICTIONS

Such materials as screening, louvers, or expanded
metal can restrict the free flow of air. Compensate for
this restriction by making the actual air opening pro-
portionately larger.

Some materials may offer only a 60 percent “free air
inlet area.” Other more efficient materials may pro-
vide up to a 90 percent free air inlet area. The per-
centage of free air inlet opening is usually available
from the material supplier or manufacturer.

TO DETERMINE THE ACTUAL AIR INLET OPEN-
ING SIZE REQUIRED, DIVIDE 40 SQUARE INCH-
ES BY THE PERCENTAGE OF FREE AIR INLET
AREA FOR THE MATERIAL USED.

For example: If planning to use screening with an
80% free air inlet area, divide 40 by 0.8, which
results in 50 square inches. Minimum actual size of
air inlet opening in this case is 50 square inches. An
opening that measures 4 inches wide by 12-1/2 inch-
es long provides the required air flow (4 x 12.5 = 50
square inches).

2.3.4 INVERTER LOCATION

The inverter should be located in a dry, well ventilat-
ed area in order for the inverter to work effectively.
Approximately eight inches of space should be
allowed at each end of the inverter for adequate ven-
tilation. IT SHOULD NOT BE LOCATED IN THE
SAME COMPARTMENT AS THE GENERATOR.

The sensing harnesses supplied with the inverter
have a maximum length of 12 feet. If the cables are
longer than needed, coil the excess near the inverter
unit. If a greater length is needed, contact Generac.
DO NOT ATTEMPT TO SHORTEN OR LENGTHEN
THE SUPPLIED sensing harnesses. The DC power
wires may be cut to the required length. Allow enough
length to make connection. Coil excess inside J-Box.

2.3.5 TESTING THE INSTALLATION

Generac recommends testing the installation to be
sure adequate cooling air flow is available to the unit
before placing the unit into service. If the unit shows
signs of overheating, enlarge the air openings. Never
place a unit into service until absolutely certain that
cooling and ventilation is adequate.

IMPORTANT: TEST THE INSTALLATION, ESPE-
CIALLY IF BRINGING IN AIR FROM BELOW THE
GENERATOR SET. 

2.4

PROPANE GAS FUEL SYSTEM

2.4.1 PARTS NOT INCLUDED IN FUEL 

SYSTEM

The propane fuel system does NOT include such
items as (a) gas tank, (b) gas piping, (c) fittings, (d)
valves, and (e) primary regulator, used to store the
gaseous fuel and deliver it to the gaseous fuel sole-
noid (Figure 2.15).

Figure 2.15 — Diagram of LP Gas System

Use only approved components in the gas
supply system. All components must be prop-
erly installed in accordance with applicable
codes. Improper installation or use of unau-
thorized components may result in fire or an
explosion. Follow approved methods to test
the system for leaks. No leakage is permitted.
Do not allow fuel vapors to enter the vehicle
interior.

DANGER

Содержание 00941-4

Страница 1: ...Owner s Manual and Installation Instructions Air cooled Recreational Vehicle Generator Model No 00941 4 IMPACT 36 plus II with Inverter This manual should remain with the unit...

Страница 2: ...f the vehicle and its equipment and for the safety of all vehicle occupants Before using this equipment we strongly recommend that the operator read this manual and thoroughly under stand all instruct...

Страница 3: ...Air Intake Screen 11 3 7 Engine Spark Plug 11 3 8 Inverter 11 3 9 Cleaning the Generator 11 3 10 Battery 12 3 11 Service and Adjustments 12 3 12 Adjusting the Carburetor 12 3 13 Adjusting Valve Clear...

Страница 4: ...MS MOVE INTO FRESH AIR IMMEDIATELY IF SYMPTOMS PERSIST GET MEDICAL HELP Shut down the generator and do not operate it until it has been inspected and repaired Never sleep in the vehicle while the gens...

Страница 5: ...the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconduct ing implement such as a dry rope or board to free the victim from the live conductor If the victim is unconscio...

Страница 6: ...Rating__________________________ 4 Rated Voltage __________________ 5 Phase ______________________________ 6 Hertz __________________________ 1 1 1 IMPACT 36LPG PLUS II FEATURES 1 Generator Air Intake...

Страница 7: ...ion 1 General Information IMPACT 36 plus II Recreational Vehicle Generator 1 1 2 INVERTER FEATURES PART NO 0D4885 1 Inverter 2 12 Pin Connection 3 Customer AC Output 4 DC Input 5 Cooling Fan REFERENCE...

Страница 8: ...y shorten its life Add up the rated watts of all electrical lighting appliance tool and motor loads the generator will power at one time This total should not be greater than the wattage capacity of t...

Страница 9: ...ter control system the computer disables the load capability of the gen erator and shuts down the engine Do not attempt to physically adjust or control the engine speed Equipment damage or per sonal i...

Страница 10: ...ENCES EXIST BETWEEN VEHICLES FOR EXAMPLE SOME VEHICLES MAY USE A TRANS FER SWITCH TO ISOLATE DOCKSIDE POWER FROM THE GENERATOR WHILE OTHER VEHI CLES MAY USE AN ISOLATING RECEPTACLE SOME VEHICLES MAY B...

Страница 11: ...P UNITS These generators are equipped with a liquefied petro leum LP gas fuel system LP gas is usually supplied as a liquid in pressure tanks These generators require a vapor withdrawal type fuel syst...

Страница 12: ...ne oil after the first 25 hours of opera tion Thereafter change oil every 100 operating hours Change oil more frequently if operating con sistently under heavy load or at high ambient tem peratures Wa...

Страница 13: ...7 ENGINE SPARK PLUG Clean engine spark plug and set gap to 0 030 inch 0 76mm every 100 hours of operation Figure 3 5 Clean by scraping or wire brushing and washing with commercial solvent DO NOT BLAS...

Страница 14: ...area immediately with clear water Do not use any jumper cables or booster bat tery to crank and start the generator engine If any battery has discharged remove it from the vehicle for recharging 3 11...

Страница 15: ...unning drain the oil completely Refill crankcase with recom mended oil See Specifications Attach a tag to the engine indicating the viscosity and classification of the oil in the crankcase Remove spar...

Страница 16: ...14 Generac Power Systems Inc Section 4 Notes IMPACT 36 plus II Recreational Vehicle Generator...

Страница 17: ...PART II INSTALLATION INSTRUCTIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DANGER...

Страница 18: ...nds that the installation initial startup and maintenance of this equipment is carried out by a Generac Authorized Service Dealer The engine exhaust fumes contain carbon monox ide which can be DEADLY...

Страница 19: ...conductor If the vic tim is unconscious apply first aid and get immediate medical help Never wear jewelry when working on this equip ment Jewelry can conduct electricity resulting in electric shock or...

Страница 20: ...ed standards as well as the manufacturer s recommendations The following standards booklets latest revision are available from the sources indicated 1 NFPA 1192 Standard for Recreational Vehicles repl...

Страница 21: ...ich will restrain the generator set should consist of at least two horizontal beams These beams should consist of a 1 1 2 inch square 11 gauge steel tubing OR b 1 1 2 inch 11 gauge angle iron A typica...

Страница 22: ...STEEL DUE TO ALUMINUM S LOW MELTING POINT If the compartment is lined with galvanized steel it may be constructed of any material Generac rec ommends that the compartment be constructed of 1 2 inch t...

Страница 23: ...ing the vehicle interior Refer to the sealant information as noted previously NOTE Silicone rubber base sealant is an acceptable caulking material Pressing putty tape onto com partment joints and seam...

Страница 24: ...is used its coated side should face toward the compartment interior Using a combination of sound insulating materials can often reduce noise more effectively than a single material For example a sheet...

Страница 25: ...e the compartment door interior except for air openings with suitable fire proof sound insula tion such as 1 inch thick fiberglass with a 2 pound density It is absolutely essential that an adequate fl...

Страница 26: ...F PLANNING TO INSTALL THE GEN ERATOR IN A COMPARTMENT BE SURE TO LEAVE AT LEAST ONE INCH 2 recommended OF CLEAR ANCE BETWEEN THE GENERATOR AND COM PARTMENT WALLS AND CEILING INCLUDE 26 GAUGE GALVANIZE...

Страница 27: ...AS THE GENERATOR The sensing harnesses supplied with the inverter have a maximum length of 12 feet If the cables are longer than needed coil the excess near the inverter unit If a greater length is n...

Страница 28: ...o the secondary regulator at 11 inch es water column Do NOT exceed 14 inches water column The installer must be sure the primary regulator is rated at sufficient gas flow to operate the generator plus...

Страница 29: ...be tested under gas or air pressure of not less than 90 psi 620kPa while using soap and water or equiva lent solution to check for leaks Other approved methods of testing for leaks may be used if app...

Страница 30: ...vehicle Terminate the exhaust tailpipe such that exhaust gases will not be drawn back into the generator compartment and recirculated If there is any possibility of the tailpipe or muffler being damag...

Страница 31: ...om being connected to two different power sup plies at the same time such as generator and dockside power Conductors must be rated 221 F 105 C or must be of a larger conductor size 2 6 2 GENERATOR AC...

Страница 32: ...gure 2 20 Transfer Switch Isolation Method Figure 2 21 Installation with Isolation Receptacle INVERTER INVERTER POWER CORD FOR DOCKSIDE POWER POWER SUPPLY CORD Section 2 Installation IMPACT 36 plus II...

Страница 33: ...y rated 70 amp hours and capa ble of delivering 400 cold cranking amperes For prevailing ambient temperatures below 32 F 0 C use a battery rated 95 amp hours and capa ble of delivering 450 cold cranki...

Страница 34: ...PLUG IN RECEPTACLE A plug in receptacle Figure 2 24 is provided on the generator set near the DC power wires Use this receptacle to connect an optional remote mounted start stop panel to the generator...

Страница 35: ...l lines have to be primed Use of the Primer Switch on gasoline units will shorten this time 3 Let the engine warm up for about five minutes to allow internal temperatures to stabilize 4 Carefully insp...

Страница 36: ...s properly and safely installed ELECTRICAL CONNECTIONS Connections comply with local code requirements and all National Electrical Codes Junction box is properly installed Wiring meets all standards A...

Страница 37: ...ugh 1 Air cleaner plugged or damaged 1 Clean or replace as needed 2 Defective spark plug 2 Clean regap or replace plug Engine starts shuts down 1 Engine oil is low 1 Check oil add as needed when Start...

Страница 38: ...36 Generac Power Systems Inc Section 5 Electrical Data IMPACT 36 plus II Recreational Vehicle Generator Wiring Diagram and Schematic Drawing No 0D4947 B...

Страница 39: ...Generac Power Systems Inc 37 Section 5 Electrical Data IMPACT 36 plus II Recreational Vehicle Generator Wiring Diagram and Schematic Drawing No 0D4947 B...

Страница 40: ...22 2 9 13 2 11 21 14 40 9 15 1 19 19 17 14 16 46 23 8 9 5 41 9 20 41 31 38 25 43 27 26 7 12 31 42 22 37 22 10 30 20 48 33 34 45 24 51 50 Section 6 Exploded Views and Parts Lists IMPACT 36 plus II Rec...

Страница 41: ...089744 1 RESISTOR POWER 1 OHM 29 0A6423A 2 BUS BAR OUTER 30 045756 4 TAPTITE M6 1 0 X 10MM 31 086722 1 BRACKET HEAT SINK PCB 32 075210A 1 TERMINAL BLOCK 33 0A6423B 4 BUS BAR INNER 34 0912970025 1 GROU...

Страница 42: ...52 9 56 49 50 48 9 54 51 44 42 2 62 61 47 11 9 16 49 9 45 46 1 11 18 9 3 19 4 4 3 5 12 21 22 6 2 7 5 13 14 13 58 5 15 16 7 8 5 63 Section 6 Exploded Views and Parts Lists IMPACT 36 plus II Recreationa...

Страница 43: ...X 35mm 33 020668 2 EARTHING STRAP ITEM PART NO QTY DESCRIPTION 34 092000 1 BRACKET MUFFLER HANGER 35 079246 2 SCREW HHC M6 1 0 X 16mm W LOCK WASHER 36 086731A 1 ASSEMBLY MUFFLER 37 094670 1 CLAMP EXH...

Страница 44: ...49 50 34 28 13 52 8 1 18 17 51 25 22 33 32 58 42 19 59 23 24 11 13 37 17 4 39 40 38 21 26 30 53 31 48 43 45 46 44 47 36 Section 6 Exploded Views and Parts Lists IMPACT 36 plus II Recreational Vehicle...

Страница 45: ...HHFC M8 1 25 X 35 30 0C3733 2 RETAINER VALVE 31 0C4390 2 SPRING VALVE 32 088590 1 DOWEL DIA 12 X 18L 33 083152 1 GEROTER INNER 6 5 34 076381 2 BOLT CON ROD 36 021705B 1 ASSY CYL HD GDS STS 37 0C3590 1...

Страница 46: ...68 60 4 73 67 72 42 41 45 44 66 65 57 75 7 58 56 63 64 32 43 48 49 38 37 35 47 60 51 53 54 52 62 61 59 59 31 34 36 50 16 13 30 32 85 84 66 89 87 88 86 66 83 Section 6 Exploded Views and Parts Lists IM...

Страница 47: ...3 8 16 X 1 1 4 ITEM PART NO QTY DESCRIPTION 46 086705 1 PLATE DIVIDER 47 090192 1 WASHER CARBURETOR 48 089477 1 CLIP ADJUSTMENT 49 086706 1 ROD THROTTLE CONTROL 50 089478 1 SNAP RETAINING 51 078609 2...

Страница 48: ...SPRING REGULATOR 45N M 29MM 16 0C4643A 1 INLET TWIN REG 11 11 DIA 17 0C6066 1 SEAL INLET REGULATOR 18 0C5968 1 SUPPORT INLET SEAL 19 0C5759 1 PIN PIVOT ARM 20 0C5761 1 LEVER REGULATOR 21 0C6069 1 GAS...

Страница 49: ...Section 7 Installation Diagram IMPACT 36 plus II Recreational Vehicle Generator Major Features and Dimensions Drawing No 0F1119 Generac Power Systems Inc 47...

Страница 50: ...your engine or a part component thereof has failed due to abuse neglect improper maintenance or unap proved modifications or the use of counterfeit and or grey market parts not made supplied or appro...

Страница 51: ...Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emi...

Страница 52: ...anty expense allowances are subject to the conditions defined in Guardian s Warranty Policies and Procedures Guide THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING Generac Guardian generators that utili...

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