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Generac Power Systems 004709-0 Скачать руководство пользователя страница 49

  

47

ITEM PART 

NO. 

QTY. 

DESCRIPTION

 N/A 

0E8804 

1 

LONG BLOCK ASSEMBLY 

  1 

078621 

1 

CONNECTING ROD ASSEMBLY

 2 

076389 

1 

PISTON 

PIN

  3 

0G4379 

1 

PISTON RING SET DIA 75 PLATEAU HONED

  4 

0A8897B 

1 

GEAR COVER ASSEMBLY

  5 

077168 

5 

M8 X 56MM HEAD BOLT

  6 

0G4331 

1 

PISTON, COATED DIA 75

  7 

076390 

2 

PIN RETAINER RING

  8 

0G5827 

1 

ASSY, CRANKSHAFT GH220 TAPER

  9 

078658 

1 

GOVERNOR “R” PIN

  10 

0F0967 

2 

WASHER FLAT 1/4, .015 THK

 11 

089213E 

1 

CRANKCASE ASSEMBLY

 12 

0A7637 

1 

GOVERNOR ARM

 13 

0E3811 

2 

OIL SEAL

  14 

0D1303 

1 

GOVERNOR GEAR ASSEMBLY

  15 

078645 

1 

GOVERNOR GEAR C-RING

 16 

0A7811 

1 

GOVERNOR SPOOL

  17 

072683A 

1 

1/8” NPT PIPE PLUG

 18 

0A9878 

1 

CAMSHAFT ASSEMBLY

 19 

089096 

1 

CRANKCASE GASKET

  20 

088156 

1 

VALVE STEM SEAL

  21 

0A8822 

1 

CYLINDER HEAD GASKET

  22 

078691 

1 

OIL PRESSURE RELIEF COVER

  23 

0A5772 

1 

OIL PRESSURE SPRING

 24 

0A5776 

1 

11/32” BALL

  25 

074908 

1 

M5 FORM SCREW

  26 

078606 

4 

M6-1.0 X 12MM SCREW

  27 

076361 

1 

GOVERNOR GEAR THRUST WASHER

  28 

0D2414 

6 

SCREW, HHFC M8-1.25 X 35MM

 29 

099922 

1 

SPRING WASHER

 30 

0C3733 

2 

VALVE RETAINER

 31 

0C4390 

2 

VALVE SPRING

  32 

084186 

2 

VALVE SPRING WEAR WASHER

  33  

083192 

1 

GEROTER SET

 34 

0E0057 

1 

“O” RING

  35 

078699B 

4 

SLEEVE, SEAM DWL

  36 

021705B 

1 

CYLINDER HEAD ASSEMBLY

 37 

0C3590 

1 

EXHAUST VALVE

 38 

0C3591 

1 

INTAKE VALVE

 39 

0D9853A 

2 

PUSH ROD

 40 

083235 

2 

TAPPET

  41 

080336 

1 

OIL PICK-UP ASSEMBLY

  42 

0C8754 

1 

ROCKER COVER GASKET

  43 

077161 

2 

PIVOT BALL STUD

  44 

077160 

2 

GN- 191/220 ROCKER ARM

  45 

076307 

2 

ROCKER ARM JAM NUT

  46 

088403 

1 

PUSH ROD GUIDE PLATE

  47 

026073A 

1 

1/4” NPT PIPE PLUG

  48 

0D1411A 

1 

ROCKER COVER ASSEMBLY

  49 

076329 

1 

PLASTIC OIL FILL PLUG

  50 

0C3592 

4 

VALVE SPRING KEEPER

  51 

049340A 

1 

BARBED ELBOW 90 1/4” NPT X 3/8”

  52 

045761A 

1 

STUD M8-1.25 / 10MM X 30MM

GN-220 H/SH Engine Drawing No. 0D8355-AG Part 2

 

Exploded Views & Parts Lists

Содержание 004709-0

Страница 1: ...This manual should remain with the unit Air cooled Recreational Vehicle Generators Quietpact 40G Models 004709 0 005852 0 Owner s Manual and Installation Instructions...

Страница 2: ...Spark Arrestor 12 3 8 Cleaning the Generator 13 3 9 Battery Maintenance 13 3 10 Major Service Manual 14 3 11 Exercising the Generator 14 3 12 Out of Service Procedure 14 3 13 Adjusting Valve Clearance...

Страница 3: ...t and the safety of all vehicle occupants We strongly recommend that the operator read this manual and thoroughly understand all instructions before using this equipment We also strongly recommend ins...

Страница 4: ...icle while the genset is running unless the vehicle has a working carbon monoxide detector The exhaust system must be installed in accordance with the genset instal lation manual Make sure there is am...

Страница 5: ...ety the generator must be installed and maintained properly Installation always must comply with applicable codes standards laws and regulations Adhere strictly to local state and national electrical...

Страница 6: ...CHECK DAILY AIR FILTER CLEAN PREFILTER EVERY 100 HOURS REPLACE ELEMENT EVERY 250 HOURS OIL OIL FILTER CHANGE EVERY 100 IF NECESSARY EVERY 500 HOURS HOURS REPLACE PLUGS PLUGS EVERY 100 INSPECT CLEAN S...

Страница 7: ...rs require more watts of power or amps of cur rent for starting than for continuous opera tion 1 3 SAFETY Before attempting to use the generator set carefully read the Safety Rules section of this man...

Страница 8: ...47 in Maximum wattage and current are subject to and limited by such factors as fuel Btu content ambient temperature altitude engine condition etc Maximum power decreases about 3 5 for each 1 000 feet...

Страница 9: ...l is available that allows start ing and stopping the generator engine conveniently from inside the vehicle Order part number 0F0429 or 0F0430 a remote panel that includes a Start Stop switch a genera...

Страница 10: ...le manufacturer s instructions The owner operator should become familiar with the vehicle in which this generator is installed Differences exist between vehicles For example some vehicles may use a tr...

Страница 11: ...e generator Do not apply heavy electrical loads for the first two or three hours of operation 2 9 PROTECTION SYSTEMS 2 9 1 LOW OIL PRESSURE SWITCH This switch Figure 2 2 has normally closed N C contac...

Страница 12: ...wipe it dry with a clean lint free cloth 3 Install and tighten the dipstick cap then remove it again The oil level should be at the dipstick Full mark 4 If necessary remove the oil fill cap on the ro...

Страница 13: ...ently if operating the generator in extremely dusty or dirty conditions Use the following procedure Figure 3 2 1 Follow steps 1 3 in Cleaning the Foam Precleaner service the foam precleaner if necessa...

Страница 14: ...the Spark Plug Gap nSparking can occur if the wire terminal does not fit firmly on the spark plug terminal end If necessary re form the wire terminal to obtain a tight fit 3 6 FUEL FILTER Remove and...

Страница 15: ...ttery is to be performed or supervised by personnel knowledgeable of batteries and the required precau tions Keep unauthorized personnel away from batteries Damage will result if the battery connectio...

Страница 16: ...into the spark plug threaded openings Reinstall and tighten the spark plug 6 Remove the battery and store it in a cool dry room on a wooden board Never store the battery on any concrete or earthen fl...

Страница 17: ...lve clearance to make sure it did not change Figure 3 8 Figure 3 8 Tightening Jam Nut CROW S FOOT 3 14 RV GENERATOR SERVICE INTERVAL 50 Hours Clean Spark Arrestor 100 Hours Change Engine Oil filter 10...

Страница 18: ...16 Notes...

Страница 19: ...PART II INSTALLATION INSTRUCTIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION...

Страница 20: ...al start up and maintenance of this equipment is carried out by an Authorized Service Dealer The engine exhaust fumes contain carbon monoxide which can be DEADLY This dangerous gas if breathed in suff...

Страница 21: ...m from the live conductor If the victim is unconscious apply first aid and get immediate medical help Never wear jewelry when working on this equipment Jewelry can conduct electricity resulting in ele...

Страница 22: ...llowing standards booklets latest revi sion are available from the sources indicated 1 NFPA Standard 501C Standard for Recreational Vehicles available from the National Fire Protection Association Bat...

Страница 23: ...21 Figure 1 2 Major Features and Dimensions Drawing No 0D8716 K General Information...

Страница 24: ...ngle iron A typical supporting frame with horizontal support tubing is shown in Figure 2 1 The generator can be installed so that it sits on top of the horizontal support tubing if the vehicle design...

Страница 25: ...f a double thickness of 1 2 inch plywood with the grain of the wood at cross section for added strength Figure 2 5 Figure 2 5 Typical Compartment Construction If constructing a compartment line the ex...

Страница 26: ...aterial is used 2 2 4 ACOUSTICS For additional noise abatement the installer may wish to consider the following Using special sound insulating materials Construction of a special noise abatement compa...

Страница 27: ...25 Figure 2 8 Compartment Floor Cutout Drawing 0G3723 A Installation...

Страница 28: ...lation of a gasoline fuel system Figure 2 10 for a recreational vehicle generator set must comply with applicable codes standards and regulations The entire fuel system must be completely free of leak...

Страница 29: ...d to prevent the hose from rupturing if the generator shifts or settles 2 5 EXHAUST SYSTEM The generator exhaust system must be safely and properly installed Only approved mufflers and other exhaust s...

Страница 30: ...damage the other engine Plan exhaust system installation carefully Comply with all appli cable codes standards and regulations 2 6 ELECTRICAL CONNECTIONS The following general rules apply to electric...

Страница 31: ...the required length and allow extra wire for junc tion box connections Carefully prepare conduit ends to prevent sharp edges from cutting through wiring insulation Route conduit so it does not interfe...

Страница 32: ...30 Figure 2 14 Transfer Switch Isolation Method Figure 2 15 Installation With Isolation Receptacle Installation...

Страница 33: ...ERY COMPARTMENT Install the generator battery in its own vented compartment Place the battery compartment away from any source of heat sparks or flame Provide ventilation openings in the battery compa...

Страница 34: ...of the primer switch will shorten this time 3 Let the engine warm up for about five minutes to allow internal temperatures to stabilize 4 Carefully inspect the engine generator for fuel oil and exhau...

Страница 35: ...system is properly and safely installed ELECTRICAL CONNECTIONS Connections comply with local code requirements and all National Electrical Codes Junction box is properly installed Wiring meets all st...

Страница 36: ...shuts 1 Engine oil level low 1 Check oil and add oil as needed down when the Start Stop 2 Defective low oil pressure switch 2 Replace pressure switch switch is released 3 Defective high temperature sw...

Страница 37: ...Generac Power Systems Inc 35 35 Notes...

Страница 38: ...5 18 1 0I 17 66 85 85 3 3 6 5 4 6 5 4 1 2 1 2 PANEL REMOTE LOP 0 0 SP 0B START STOP SW1 IM SC 14 CH CS 0 0 0 FS FP SM HTO SWITCH HIGH TEMP OIL CLOSES ON HIGH TEMP L1 LIGHT RUN OPTIONAL LOP SWITCH LOW...

Страница 39: ...17 0 15 SW1 SW2 TC 0K 0 0 0 0B 17 18 GT 0 0I 4 2 0 11S 13 0K 4 22S 4 2A 6 2A REGULATOR VOLTAGE ELECTRONIC 14A 15 14A 14A 0F 44 14 0F 17 11P 22P 77 22S 11S 33 66 RED 22P 11P 44 55 6 2 R1 CONNECTOR 17...

Страница 40: ...38 Exploded Views Parts Lists Enclosure Drawing No 0D8352 N...

Страница 41: ...16 X 1 28 0A4456 1 3 8 SPECIAL L WASHER 30 049813 2 NUT HEX M6 X 1 0 ITEM PART NO QTY DESCRIPTION 31 022237 1 WASHER LOCK 3 8 32 022131 2 WASHER FLAT 3 8 M10 33 0C5443 1 BLOCK TERMINAL BATTERY POST 34...

Страница 42: ...40 Exploded Views Parts Lists Generator Drawing No 0D8353 M...

Страница 43: ...T 5 16 19 030231 3 SCREW HHC 5 16 18 X 1 1 2 20 0C3168 1 5 16 SPECIAL LOCK WASHER 21 022259 10 NUT HEX 5 16 18 22 0C8565 2 SCREW SHC M8 1 25 X 18MM 23 0D8048 4 VIBRATION MOUNT 24 083512 6 SCREW HHTT M...

Страница 44: ...42 Exploded Views Parts Lists Control Panel Drawing No 0D8354 H...

Страница 45: ...047411 2 SCREW HHC M6 1 0 X 16mm 17 049226 5 WASHER LOCK M5 18 051716 1 NUT HEX M5 0 8 19 075476 2 SCREW PPHM M4 0 7 x 16mm 20 022264 2 WASHER LOCK 8 M4 21 051715 4 NUT HEX M4 0 7 22 0A2053 1 SCREW HH...

Страница 46: ...44 Exploded Views Parts Lists GN 220 H SH Engine Drawing No 0D8355 AG Part 1...

Страница 47: ...E LINKAGE ITEM PART NO QTY DESCRIPTION 35 091638A 1 SPRING GOVERNOR 36 0G7967 1 SCREW HHTT 5 16 X SEMI GIMLET 37 082025 1 NUT M5 0 8 LOCK 38 092984 1 TOP WRAPPER 39 094820 1 PLUG EXPANSION 40 089739 1...

Страница 48: ...46 Exploded Views Parts Lists GN 220 H SH Engine Drawing No 0D8355 AG Part 2...

Страница 49: ...IL PRESSURE SPRING 24 0A5776 1 11 32 BALL 25 074908 1 M5 FORM SCREW 26 078606 4 M6 1 0 X 12MM SCREW 27 076361 1 GOVERNOR GEAR THRUST WASHER 28 0D2414 6 SCREW HHFC M8 1 25 X 35MM 29 099922 1 SPRING WAS...

Страница 50: ...e to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and or grey market parts not made supplied or approved by Generac You are responsible for presenting your...

Страница 51: ...ed under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 4 Repair or replacement of any...

Страница 52: ...PLY TO THE FOLLOWING Generac generators that utilize non Generac replacement parts Costs of normal maintenance adjustments installation and start up Repairs or diagnostics performed by individuals oth...

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