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47

Section 7 — Exploded Views and Parts Lists

Recreational Vehicle Generator

GN-220 H/SH Engine – Drawing No. 0F5791-G Part 1

ITEM PART 

NO.  QTY.  DESCRIPTION

 1 

0D8433 

1 

GUARD, 

FAN

 2 

0C1069 

10 

S

CREW, HHTT M6-1.0 X 8mm

    

11  (04701-1 

ONLY)

 3 

090695F 

1 

BLOWER 

HOU

S

ING

   0G6468 

1 

BLOWER 

HOU

S

ING (04701-1 ONLY)

 4 

081810 

1 

NUT, 

HEX 

M16-1.5

 5 

083312 

1 

WA

S

HER, M16 CONICAL

 6 

0D8400 

1 

 

A

SS

EMBLY, CHOKE 

S

OLENOID 

BRACKET

 

7 

0C8917D 

1 

FLYWHEEL, WITH RING GEAR

 8 

0C8798A 

1 

BACKPLATE, 

ELECTRIC 

S

TART

 9 

045756 

10 

S

CREW HHTT M6-1.0 X 10mm

  10 

082774 

1 

KEY, WOODRUFF 4 x 19D

 11 

022129 

2 

5/16”-M8 

LOCK 

WA

S

HER

 12 

081990 

2 

S

CREW 

S

HC M8-1.25 X 40mm

 13 

0D9004A 

1 

S

TARTER A

SS

EMBLY

 14 

0E7585 

1 

S

PARKPLUG

 15 

 

 

  16 

082981 

2 

TAPTITE, M6-1.0 x 30mm

 17 

0G3231 

1 

 

A

SS

EMBLY, IGNITION COIL ADV. 

W/DIODE

 18 

0C1085 

2 

S

CREW PPHM M3-0.5 X 8mm

 19 

0D7666A 

1 

BREATHER 

TUBE

 20 

090051 

1 

GA

S

KET, MANIFOLD/ HEAD

 21 

080316 

2 

S

CREW HHFC M6-1.0 X 30mm

 22 

090948 

1 

INTAKE 

MANIFOLD

 23 

078631 

1 

GA

S

KET CARBURETOR/MANIFOLD

  24 

0F5759A 

1 

 CARBURETOR LP WITH CHOKE NO 
IDLE PORT

 25 

091846 

1 

GA

S

KET, CARB/ ADAPTOR

 26 

0D7558 

1 

ADAPTOR, 

CARB

  27 

078643 

2 

BOLT, CARB MOUNT M6-1.0 x 75mm

 28 

0D8372 

1 

GA

S

KET, CARB TO AIRBOX

 29 

0C2756 

1 

A

SS

EMBLY, GOVERNOR LEVER

 30 

0D7458 

1 

ROD, 

GOVERNOR

ITEM PART 

NO.  QTY.  DESCRIPTION

 31 

0C3979 

1 

S

PRING, ANTI LA

S

H

 32 

085953 

1 

WA

S

HER, CARB WEAR

 33 

0D8739A 

1 

 

A

SS

EMBLY BRACKET GOVERNOR 

ADJU

S

T

 34 

0D9689 

1 

ELBOW 

90D 

S

TREET 1/8NPT

 35 

0E7019 

1 

S

PRING, GOVERNOR

 36 

083512 

1 

S

CREW HHTT M8-1.2 x 16mm

  37 

082025 

1 

NUT HEX LOCK M5-0.8 NYLOCK

 38 

092984 

1 

TOP 

WRAPPER

 39 

094820 

1 

PLUG, 

EXPAN

S

ION

 40 

089739 

1 

LOWER 

WRAPPER

 41 

091848 

1 

GA

S

KET, OIL P

S

I PAD

   091848 

2 

(04701-1 

ONLY)

 42 

0D8778 

1 

ADAPTER, 

OIL 

FILTER

 43 

0D8803 

2 

S

CREW 

S

HC M6-1.0 X 22mm

   040946 

2 

 

S

CREW 

S

HC M6-1.0 X 35MM G12.9 

(04701-1 ONLY)

 44 

0D9235 

1 

S

WITCH, OIL- 5 P

S

I

 45 

070185B 

1 

FILTER, 

OIL

 46 

0G6437 

1 

THERMAL 

S

WITCH 305F

 47 

043182 

2 

WA

S

HER LOCK M3

  48 

0D8397 

1 

ROD, CHOKE CONTROL

 49 

0D8591 

1 

S

OLENOID, CHOKE

 50 

077091 

1 

PIN, 

COTTER

 51 

0A7095 

2 

S

CREW PRHM

S

 #4-40 x 1-1/8” LONG

  52 

077075 

1 

COVER, CHOKE COIL

 53 

0C2824 

2 

S

CREW TAP-R #10-32 X 9/16”

 54 

045764 

2 

S

CREW HHTT M4-0.7 X 8 BP

  55 

0E9406A 

1 

OIL COOLER 220

 56 

0G3662 

4 

 

CLAMP, 

HO

S

E OETIKER 

S

TEPLE

SS

 

17

 57 

0G4695B 

2 

HO

S

E 3/8” X 16.25” BRAID-WRAP

  58 

0A6344 

2 

BARBED EL 90 1/8 NPT X 3/8

 59 

0G6502 

1 

OIL 

FILTER 

S

PACER 220RV

Содержание 004701-0

Страница 1: ...Owner s Manual and Installation Instructions Air cooled Recreational Vehicle Generators Model 004701 0 QUIETPACT 40LP This manual should remain with the unit...

Страница 2: ...nt and the safety of all vehicle occupants We strongly recom mend that the operator read this manual and thor oughly understand all instructions before using this equipment We also strongly recommend...

Страница 3: ...park Plug 12 3 6 Clean Spark Arrestor 12 3 7 Cleaning the Generator 13 3 8 Battery Maintenance 13 3 9 Major Service Manual 14 3 10 Exercising the Generator 14 3 11 Out of Service Procedure 14 3 12 Adj...

Страница 4: ...NG OR HAS BEEN DAMAGED SYMPTOMS OF CARBON MONOXIDE POISONING ARE a inability to think coherently b nausea c vomiting d twitching muscles e throbbing temples f dizziness g headaches h weak ness and i s...

Страница 5: ...nance If the grounding conductor must be replaced use only a flexible conductor that is of No 8 American Wire Gauge AWG copper wire minimum In case of accident caused by electric shock imme diately sh...

Страница 6: ...ILY AIR FILTER CLEAN PREFILTER EVERY 100 HOURS REPLACE ELEMENT EVERY 250 HOURS OIL OIL FILTER CHANGE EVERY 100 IF NECESSARY EVERY 500 HOURS HOURS REPLACE PLUGS PLUGS EVERY 100 INSPECT CLEAN SPARK PLUG...

Страница 7: ...uire more watts of power or amps of cur rent for starting than for continuous operation 1 3 SAFETY Before attempting to use the generator set care fully read the Safety Rules section of this manual Co...

Страница 8: ...such factors as fuel Btu content ambient temperature altitude engine condition etc Maximum power decreases about 3 5 for each 1 000 feet above sea level and will also decrease about 1 for each 6 C 10...

Страница 9: ...r com partment must be open and unobstructed for con tinued proper operation Without sufficient cooling and ventilating airflow the engine generator quickly overheats which causes it to shut down and...

Страница 10: ...NG THE ENGINE STABILIZE The generator supplies correct rated voltage only at the proper governed speed Some electrical appli ances may be extremely sensitive to voltage Incorrect voltages can damage s...

Страница 11: ...rength of its mag netic field is regulated and in turn the voltage deliv ered to connected electrical loads is controlled When the AC frequency is 60 Hertz voltage is regulated at 120 volts voltage to...

Страница 12: ...windings Salt as from sea air also will worsen the problem since it tends to absorb moisture from the air Salt and moisture when combined form a good electrical conductor 3 1 CHECKING THE ENGINE OIL...

Страница 13: ...l saturated with clean oil 6 Screw the new filter on by hand until its gasket lightly contacts the oil filter adapter Then tighten the filter an additional 3 4 to one turn 7 Remove the dipstick and wi...

Страница 14: ...area around the base of the spark plug to keep dirt and debris out of the engine Remove the spark plug and check the condition Replace the spark plug if worn or if reuse is question able 2 Clean spar...

Страница 15: ...eter NOTE Servicing of the battery is to be performed or supervised by personnel knowledgeable of batter ies and the required precautions Keep unauthor ized personnel away from batteries Damage will r...

Страница 16: ...e spark plug threaded openings Reinstall and tighten the spark plug 6 Remove the battery and store it in a cool dry room on a wooden board Never store the battery on any concrete or earthen floor 7 Cl...

Страница 17: ...alve clearance to make sure it did not change Figure 3 7 Figure 3 7 Tightening Jam Nut 3 13 RV GENERATOR SERVICE INTERVAL 50 Hours Clean Spark Arrestor 100 Hours Change Engine Oil filter 100 Hours Cle...

Страница 18: ...16 Section 4 Notes Recreational Vehicle Generator...

Страница 19: ...PART II INSTALLATION INSTRUCTIONS DANGER ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION...

Страница 20: ...his equipment is carried out by an Authorized Service Dealer The engine exhaust fumes contain carbon monox ide which can be DEADLY This dangerous gas if breathed in sufficient concentrations can cause...

Страница 21: ...If the victim is uncon scious apply first aid and get immediate medical help Never wear jewelry when working on this equip ment Jewelry can conduct electricity resulting in electric shock or may get c...

Страница 22: ...ds booklets latest revision are available from the sources indicated 1 NFPA Standard 501C Standard for Recreational Vehicles available from the National Fire Protection Association Batterymarch Park Q...

Страница 23: ...376 5 14 13 16 5 16 18 WELDNUTS 6 PLACES 82 5 3 1 4 343 4 13 1 2 423 2 16 11 16 717 7 28 1 4 50 8 2 118 4 5 8 223 5 8 13 16 60 2 3 8 210 8 1 4 176 6 6 15 16 83 5 3 5 16 429 5 16 15 16 414 5 16 5 16 3...

Страница 24: ...ator causing it to overheat 2 1 2 GENERATOR SUPPORT The generator must be securely attached to a metal framework that has been made part of the vehicle frame structure by bolting or welding The metal...

Страница 25: ...trength Figure 2 4 If constructing a compartment line the exterior underside of the compartment floor with 26 gauge galvanized steel Figure 2 4 Typical Compartment Construction All seams splices and j...

Страница 26: ...er may wish to consider the following Using special sound insulating materials Construction of a special noise abatement com partment NOTE Any method used to reduce noise must not adversely affect the...

Страница 27: ...25 Section 2 Installation Recreational Vehicle Generator Figure 2 7 Compartment Floor Cutout Drawing 0G3723 A...

Страница 28: ...re adequate cooling airflow is available to the unit before placing the unit into service If the unit shows signs of overheating enlarge the air openings Never place a unit into service until absolute...

Страница 29: ...tank outlet or in the supply line from the gas tank The following rules apply For best results the primary regulator supplies gaseous fuel to the secondary regulator at 11 inch es water column Do NOT...

Страница 30: ...e until the gas system has been properly tested for leaks To test the system a separate source of 12 volts DC is needed to open the gaseous fuel solenoid valve The leak test must comply fully with NFP...

Страница 31: ...F 65 C above the ambient air tempera ture Extend the exhaust system at least 1 inch 25 mm past the outer edge of the vehicle Do not terminate the exhaust system under the vehicle Terminate the exhaust...

Страница 32: ...a larger conductor size 2 6 3 GENERATOR AC CONNECTIONS Generator AC output leads BLACK hot and WHITE grounded neutral come out of the generator as shown in Figure 2 13 There is also a green lead that...

Страница 33: ...31 Section 2 Installation Recreational Vehicle Generator Figure 2 14 Transfer Switch Isolation Method Figure 2 15 Installation With Isolation Receptacle...

Страница 34: ...length and b prevailing ambient temperatures Generally the longer the cable and the colder the weather the larger the cable size must be as shown in the following chart For warm weather use No 2 cable...

Страница 35: ...and if nec essary fill to the dipstick FULL mark cross hatched area with the recommended oil Do not fill above the FULL mark 2 Check the fuel supply Gas fuel lines must have been properly purged and...

Страница 36: ...electrical loads equal to about 75 to 100 per cent of the unit s rated wattage amperage capacity Let the unit run at least 30 minutes with load applied During this part of the test check that the unit...

Страница 37: ...aust system is properly and safely installed ELECTRICAL CONNECTIONS Connections comply with local code requirements and all National Electrical Codes Junction box is properly installed Wiring meets al...

Страница 38: ...and add oil as needed down when the Start Stop 2 Defective low oil 2 Replace pressure switch switch is released pressure switch 3 Defective high temperature 3 Replace temperature switch switch 4 Defe...

Страница 39: ...37 Section 5 Notes Recreational Vehicle Generator...

Страница 40: ...3 3 6 5 4 6 5 4 1 2 1 2 PANEL REMOTE LOP 0 0 SP 0B START STOP SW1 IM SC 14 CH CS 0 0 0 FS FP SM HTO SWITCH HIGH TEMP OIL CLOSES ON HIGH TEMP L1 LIGHT RUN OPTIONAL LOP SWITCH LOW OIL PRESSURE SW2 SWITC...

Страница 41: ...A HTO SP1 85 13 14A 15 18 15 66 77 14 15 14 15 0 0 2 14 14A 14 F1 66 BCR 15 14 2A 13 17 4 15 2A 17 0 15 SW1 SW2 TC 0K 0 0 0 0B 17 18 GT 0 0I 4 2 0 11S 13 0K 4 22S 4 2A 6 2A REGULATOR VOLTAGE ELECTRONI...

Страница 42: ...40 Section 7 Exploded Views and Parts Lists Recreational Vehicle Generator Enclosure Drawing No 0F4589 B...

Страница 43: ...CARR 3 8 16 X 1 BRASS 28 0A4456 1 3 8 SPECIAL L WASHER 30 049813 2 NUT HEX M6 X 1 0 31 022237 1 WASHER LOCK 3 8 32 022131 2 WASHER FLAT 3 8 M10 33 0C5443 1 BLOCK TERMINAL BATTERY POST 34 0C7423 1 STUD...

Страница 44: ...42 Section 7 Exploded Views and Parts Lists Recreational Vehicle Generator Generator Drawing No 0F4590 C...

Страница 45: ...17 0D6832 1 BRACKET ENGINE MOUNTING 18 022145 18 WASHER FLAT 5 16 19 030231 3 SCREW HHC 5 16 18 X 1 1 2 20 0C3168 1 5 16 SPECIAL LOCK WASHER 21 022259 10 NUT HEX 5 16 18 22 0C8565 2 SCREW SHC M8 1 25...

Страница 46: ...44 Section 7 Exploded Views and Parts Lists Recreational Vehicle Generator Control Panel Drawing No 0F4591 A...

Страница 47: ...CIRCUIT BREAKER 15A 2 POLE 50HZ 14 0A1658 2 LOCK WASHER SPECIAL 15 075235 2 SCREW HHC M5 0 8 X 30MM 16 047411 2 SCREW HHC M6 1 0 X 16MM 17 049226 5 WASHER LOCK M5 18 051716 1 NUT HEX M5 0 8 19 075476...

Страница 48: ...46 Section 7 Exploded Views and Parts Lists Recreational Vehicle Generator GN 220 H SH Engine Drawing No 0F5791 G Part 1...

Страница 49: ...PTOR 26 0D7558 1 ADAPTOR CARB 27 078643 2 BOLT CARB MOUNT M6 1 0 x 75mm 28 0D8372 1 GASKET CARB TO AIRBOX 29 0C2756 1 ASSEMBLY GOVERNOR LEVER 30 0D7458 1 ROD GOVERNOR ITEM PART NO QTY DESCRIPTION 31 0...

Страница 50: ...48 Section 7 Exploded Views and Parts Lists Recreational Vehicle Generator GN 220 H SH Engine Drawing No 0F5791 G Part 2...

Страница 51: ...STEM SEAL 21 0A8822 1 CYLINDER HEAD GASKET 22 078691 1 OIL PRESSURE RELIEF COVER 23 0A5772 1 OIL PRESSURE SPRING 24 0A5776 1 11 32 BALL 25 074908 1 M5 FORM SCREW 26 078606 4 M6 1 0 x 12mm SCREW 27 076...

Страница 52: ...50 9 14 12 11 18 16 13 15 17 19 23 21 20 22 25 24 26 8 10 4 6 5 3 2 1 7 Section 7 Exploded Views and Parts Lists Recreational Vehicle Generator Regulator Drawing No 0F5819...

Страница 53: ...WASHER FLAT 3 2MM ID X 10MM OD 12 070728 2 SCREW PFILHM M3 0 5 X 5 13 0C5764 1 SPRING REGULATOR 14 0C4643A 1 INLET TWIN REG 11 11 DIA 15 0C5764 1 SEAL INLET REGULATOR 16 0C5968 1 SUPPORT INLET SEAL 1...

Страница 54: ...roper maintenance or unap proved modifications or the use of counterfeit and or grey market parts not made supplied or approved by Generac You are responsible for presenting your engine to a Generac A...

Страница 55: ...nty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 4 Repair or replacement of any warranted emissions re...

Страница 56: ...y Policies and Procedures Guide THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING Generac Guardian generators that utilize non Generac replacement parts Costs of normal maintenance adjustments installati...

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