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En

Translation of the original operating instructions

Operating instructions and spare parts list

OptiFlex A2

Control system

(AS08 type)

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Содержание OptiFlex A2

Страница 1: ...En Translation of the original operating instructions Operating instructions and spare parts list OptiFlex A2 Control system AS08 type ...

Страница 2: ... are trademarks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers concerned approve of or are bound in any form by this manual We have endeavored to retain the preferred spelling of the trademarks and registered trademarks of the copyright holders To the best of o...

Страница 3: ...x A2 Control system components 8 OptiFlex A2 Control system possible configurations 9 Automatic equipment 9 Automatic equipment with superordinated control unit 10 Technical Data 10 Electrical data 10 Pneumatic data 11 Control cabinet dimensions 11 ICS cabinet dimensions 11 Start up 13 Set up and assembly 13 Assembly notes 13 Configuration 13 OptiFlex A2 14 OptiFlex A2 with MagicControl CM30 14 St...

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Страница 5: ...s Keeping the manual Please keep this Manual ready for later use or if there should be any queries Safety symbols pictograms The following contains a list of warnings with their meanings found in the Gema operating instructions Apart from the regulations in the relevant operating instructions the general safety precautions must also be followed DANGER Indicates a hazardous situation which if not a...

Страница 6: ...ENVIRONMENT Indicates a potentially harmful situation which if not avoided may have harmful consequences for the environment NOTE Useful tips and other information Presentation of the contents Figure references in the text Figure references are used as cross references in the descriptive text Example The high voltage H created in the gun cascade is guided through the center electrode ...

Страница 7: ...ant documents Always work with the complete original document Intended use This product is built to the latest specification and conforms to the recognized technical safety regulations and is designed for the normal application of powder coating Any other use is considered non compliant The manufacturer shall not be liable for damage resulting from such use the user bears sole responsibility for s...

Страница 8: ... observed Furthermore the country specific safety regulations also must be observed Product specific safety measures This product is a constituent part of the equipment and is therefore integrated in the system s safety concept If it is to be used in a manner outside the scope of the safety concept then corresponding measures must be taken The installation work to be done by the customer must be c...

Страница 9: ...ry where reliability in automated operation easy to handle operation and security are the most projecting advantages for the user The flexible modular structure of the OptiFlex A2 Control system is readily adaptable to any modifications in the installation Scope of delivery The scope of delivery depends on the type and the number of installed control units For additional information see chapter Op...

Страница 10: ...iStar CG08 standard gun control unit Max 250 stored programs possible DVC Digital Valve Control PCC Precise Charge Control Option CAN bus OptiMove CR07 axis control unit Function Axis control unit for ZA0x Reciprocator and XTxx Horizontal axis Pendulum operating mode or sequence programs Max 255 stored positions possible Magic Control CM30 Plant control Function Master control unit Communication b...

Страница 11: ...ic prefluidization Airmover control unit Fluidization in the powder hopper LM02 Level sensor Function Level detection in the powder hopper OptiFlex A2 Control system possible configurations Automatic equipment fig 1 Control units Fluidized powder hopper with injector and Airmover Reciprocator with guns ...

Страница 12: ...Technical Data Electrical data OptiFlex A2 Main input voltage 3 x 400 VAC N PE 100 120 VAC USA with transformer Device input voltage 100 240 VAC for gun control units 200 240 VAC for axis control units Frequency 50 60 Hz Input power value 40 VA per gun control unit 1 1 VA per axis control unit Temperature range operation 10 40 C 50 104 F Protection type control units IP54 Approval ATEX zone 22 Int...

Страница 13: ... air 1 3 g m Max oil vapor content of the compressed air 0 1 mg m Total air consumption 8 Nm h per gun plus powder hopper air requirement Control cabinet dimensions OptiFlex A2 Width 600 mm Depth 697 mm Height max 1931 mm ICS cabinet dimensions OptiFlex A2 Width 1500 mm Depth 700 mm Height 1931 mm Further specifications will be found in the corresponding manuals of the components ...

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Страница 15: ...ions to the external plant parts must be done at the start up The connection possibilities for the individual control units are found in the corresponding operating manuals When connecting pay attention particularly to the length and the radii of the pneumatics hoses Configuration A maximum of up to 21 control units can be installed OptiFlex A2 control cabinets can be laterally lined up without ga...

Страница 16: ...p Optionally Max 21 CG08 Gun control units or mixed with CR07 Axis control unit CA09 Pneumatic fluidizing unit MagicControl CM30 Master control unit OptiControl CM22 Master control unit OptiFlex A2 with MagicControl CM30 fig 4 OptiFlex A2 with MagicControl CM30 ...

Страница 17: ...pply is dependent on the type and the number of control units Stand alone 1x100 230 V 50 60 Hz Full extension 3x400 V N PE 50 60 Hz The input power value is plant specific and evident in the provided wiring diagram All electrical components are implemented in accordance to IP54 protection type regulations ATTENTION The OptiFlex A2 control system may can be switched on only if the booth is in opera...

Страница 18: ...sioned compressed air systems The pressure regulator on the filter unit is preset by factory to 5 5 If another value is set on the pressure regulator then the system parameter P02 on each OptiStar Control unit needs to be adjusted according to the following instructions In order to achieve the largest accuracy the air pressure is to be set during operation by average compressed air consumption 5 s...

Страница 19: ... mm When ordering cable or hose material the required length must also be given The spare part numbers of this bulk stock is always marked with an Wearing parts are always marked with a All dimensions of plastic hoses are specified with the external and internal diameter Example Ø 8 6 mm 8 mm outside diameter o d 6 mm inside diameter i d ATTENTION Use of non original Gema spare parts When using th...

Страница 20: ...3 4 1005 128 9 Sealing plug 3 8 266 965 10 Compressed air distributor 24 fold 1006 649 11 Plug cap 1 258 679 12 Pressure gauge 1015 297 13 Connection sleeve 1 8 Ø 6 mm 233 412 14 Plug Ø 8 mm 238 023 17 Mounting plate system dependent see enclosed wiring diagram Pressure regulating unit complete pos 20 29 1010 965 20 R F unit 0 5 8 bar 1 1006 547 21 Pressure gauge 0 10 bar 1 4 1010 964 23 Adapter 3...

Страница 21: ...V 03 17 OptiFlex A2 AS08 Spare parts list 19 Control cabinet spare parts fig 5 Control cabinet spare parts 12 13 7 4 1 25 5 24 26 6 3 1 2 27 11 10 8 14 17 27 29 23 4 21 20 28 9 28 ...

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