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GEM 549 eSyDrive, Руководство по эксплуатации

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GEMÜ 549 eSyDrive

12.3 Installation with butt weld spigots

Fig. 5: Butt weld spigots
1. Carry out preparations for installation (see chapter "Pre-

paring for installation").

2. Adhere to good welding practices!
3. Disassemble the actuator with the diaphragm before weld-

ing in the valve body (see "Removing the actuator"

chapter).

4. Weld the body of the product in the piping.
5. Allow butt weld spigots to cool down.
6. Reassemble the valve body and the actuator with dia-

phragm (see "Mounting the actuator" chapter).

7. Re-attach or reactivate all safety and protective devices.
8. Flush the system.

12.4 Installation with threaded sockets

Fig. 6: Threaded socket

NOTICE

Sealing material

▶

The sealing material is not included in the scope of deliv-

ery.

●

Only use appropriate sealing material.

1. Keep thread sealant ready.
2. Carry out preparations for installation (see chapter "Pre-

paring for installation").

3. Screw the threaded connections into the pipe in accord-

ance with valid standards.

4. Screw the body of the product onto the piping using ap-

propriate thread sealant.

5. Re-attach or reactivate all safety and protective devices.

12.5 Installation with threaded spigots

Fig. 7: Threaded spigots

NOTICE

Thread sealant

▶

The thread sealant is not included in the scope of deliv-

ery.

●

Only use appropriate thread sealant.

1. Keep thread sealant ready.
2. Carry out preparations for installation (see chapter "Pre-

paring for installation").

3. Screw the pipe into the threaded connection of the valve

body in accordance with valid standards.

ð

Use appropriate thread sealant.

4. Re-attach or reactivate all safety and protective devices.

12.6 Installation with flanged connection

Fig. 8: Flanged connection

NOTICE

Sealing material

▶

The sealing material is not included in the scope of deliv-

ery.

●

Only use appropriate sealing material.

NOTICE

Connector elements

▶

The connector elements are not included in the scope of

delivery.

●

Only use connector elements made of approved materi-

als.

●

Observe permissible tightening torque of the bolts.

1. Keep sealing material ready.
2. Carry out preparations for installation (see chapter "Pre-

paring for installation").

3. Ensure clean, undamaged sealing surfaces on the connec-

tion flanges.

4. Align flanges carefully before installing them.
5. Clamp the product centrally between the piping with

flanges.

6. Centre the gaskets.
7. Connect the valve flange and the piping flange using ap-

propriate sealing materials and matching bolting.

8. Use all flange holes.
9. Tighten the bolts diagonally.
10. Re-attach or reactivate all safety and protective devices.

12 Installation in piping

Содержание 549 eSyDrive

Страница 1: ...GEM 549 eSyDrive Motorized angle seat globe valve Operating instructions EN further information webcode GW 549...

Страница 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 25 08 2022 www gemu group com 2 47 GEM 549 e...

Страница 3: ...settings 38 13 2 Connecting the network 38 13 3 Resetting the network settings 38 14 Commissioning 38 14 1 Commissioning on the device 38 14 2 Commissioning via the eSy Web web inter face 38 14 3 Com...

Страница 4: ...notes are always marked with a signal word and sometimes also with a symbol for the specific danger The following signal words and danger levels are used DANGER Imminent danger Non observance can caus...

Страница 5: ...e responsible personnel 6 Define the areas of responsibility 7 Observe the safety data sheets 8 Observe the safety regulations for the media used During operation 9 Keep this document available at the...

Страница 6: ...0 INIT CLOSE but ton Moves actuator to the closed position Starting initialisation 3 3 LED displays 3 3 1 On site status LEDs LED MODE LED PWR Fig 2 Position of the status LEDs The user checks the fol...

Страница 7: ...49 eSyDrive is a motorized 2 2 way angle seat globe valve with a hollow shaft electric actuator The eSyDrive hollow shaft actuator can be operated as On Off or with integ rated positioner or process c...

Страница 8: ...any The operating pressure stated on the product label applies to a media temperature of 20 C The product can be used up to the maximum stated media temperature You can find the pressure temperature c...

Страница 9: ...DIN 32676 series B face to face dimension FTF EN 558 series 1 82 4 Connection type Code Clamp DIN 32676 series A face to face dimension FTF EN 558 series 1 86 Clamp ASME BPE face to face dimension FT...

Страница 10: ...37 1 4408 investment casting 6 Seat seal 5 PTFE 7 Voltage frequency C1 24 V DC 8 Control module L0 OPEN CLOSE positioner and process controller 9 Regulating cone RS916 60 m h mod EQ 10 Actuator versio...

Страница 11: ...version 1A Actuator version 2A 10 0 25 15 0 25 20 0 20 0 25 25 0 12 0 25 32 0 20 40 0 12 0 25 50 0 8 0 16 65 0 5 0 10 80 0 4 0 6 Pressures in bar All pressures are gauge pressures For max operating p...

Страница 12: ...Threaded socket NPT end to end dimension ETE DIN 3202 4 series M8 Code 9 Threaded spigot DIN ISO 228 Code 10 Flange EN 1092 PN 25 form B face to face dimension FTF EN 558 series 1 ISO 5752 basic seri...

Страница 13: ...configurations e g other connections or body materials may differ Kv values in m h Control valve Standard regulating cone DIN DN Kv values Operating pressure Actuator version linear equal percentage 1...

Страница 14: ...20 6 3 20 0 0A RS962 RS972 25 13 3 12 0 0A RS963 RS973 13 3 32 0 1A RS964 RS974 40 35 6 12 0 1A RS965 RS975 35 6 20 0 2 A RS945 RS955 50 50 0 8 0 1A RS966 RS976 58 0 20 0 2 A RS946 RS956 65 60 0 5 0 1...

Страница 15: ...25 0 0A RF212 RF412 6 302 25 0 0A RG213 RG413 25 2 50 25 0 0A RE212 RE412 4 00 25 0 0A RF213 RF413 6 30 25 0 0A RG214 RG414 10 02 18 0 0A RH213 RH413 32 4 00 25 0 0A RF214 RF414 6 30 25 0 0A RG215 RG4...

Страница 16: ...l envir onments 6 5 Mechanical data Protection class IP 65 acc to EN 60529 Actuating speed Actuator version 0A adjustable max 6 mm s Actuator version 1A adjustable max 6 mm s Actuator version 2A adjus...

Страница 17: ...everse battery protec tion Yes 6 7 1 Analogue input signals 6 7 1 1 Set value Input signal 0 4 20 mA 0 10 V DC selectable using software Input type passive Input resistance 250 Accuracy linearity 0 3...

Страница 18: ...Resolution 10 bit Overload proof Yes up to 24 V DC Short circuit proof Yes 6 7 4 Digital output signals 6 7 4 1 Switching outputs 1 and 2 Design 2x make contact potential free Switching voltage max 4...

Страница 19: ...rowser Subnet screen 255 255 252 0 alterable via web browser Port 502 Supported function codes Code Dezimal Code Hex Function 3 0x03 Read Holding Registers 4 0x04 Read Input Registers 6 0x06 Write Sin...

Страница 20: ...cket and or appropriate mating connector is included for X1 X3 and X4 The appropriate cable socket and or appropriate mating connector is not included for X2 NOTICE Damage to unused plugs due to penet...

Страница 21: ...al input 3 Pin 7 Digital input 1 Pin 8 Digital input 2 7 4 Connection X4 1 4 3 2 4 pin M12 built in socket A coded Pin Signal name Pin 1 UV 24 V DC actual value supply Pin 2 n c Pin 3 GND actual value...

Страница 22: ...Analogue output Analogue input Default setting 4 20 mA Default setting 4 20 mA Adjustable 0 20 mA 0 10 V Adjustable 0 20 mA 0 10 V 24 V DC maximum 0 1 A 24 V DC 24 V DC 24 V DC Sensor for process con...

Страница 23: ...287 0 242 0 15 36 M 34x1 5 290 0 245 0 20 41 M 40x1 5 300 0 255 0 341 0 299 0 25 46 M 45x1 5 300 0 255 0 341 0 299 0 32 55 M 52x1 5 349 0 307 0 402 0 368 0 40 60 M 60x2 0 354 0 312 0 407 0 373 0 50 7...

Страница 24: ...SW1 R Actuator version 0A Actuator version 1A Actuator version 2A CT CT CT 15 36 G 293 0 20 41 G 296 0 353 0 25 46 G 1 300 0 357 0 32 55 G 1 360 0 429 0 40 60 G 1 365 0 434 0 50 75 G 2 372 0 441 0 Dim...

Страница 25: ...ions B 3 B B 1 B2 A 1 Actuator version A1 B B1 B2 B3 0A 45 0 68 0 126 0 160 0 193 0 1A 86 0 82 0 132 0 172 0 252 0 2A 121 0 129 0 157 0 224 0 304 0 Dimensions in mm GEM 549 eSyDrive www gemu group com...

Страница 26: ...ASME SMS Code 37 59 65 investment casting material Code 34 2 DN NPS d L LB s Connection type Connection type 37 59 65 37 59 65 15 1 2 12 70 21 3 105 0 35 5 1 65 2 77 20 3 4 19 05 26 7 120 0 39 0 1 65...

Страница 27: ...5 2 70 0 76 1 73 0 290 0 96 0 2 0 2 0 3 05 80 3 85 0 88 9 88 9 310 0 95 0 2 0 2 3 3 05 Connection type spigot ASME SMS code 37 59 1 investment casting material code 37 2 DN NPS d L LB s Connection typ...

Страница 28: ...33 7 125 0 39 5 1 5 1 65 2 0 32 1 35 0 42 4 155 0 48 0 1 5 2 0 40 1 41 0 38 10 48 3 160 0 47 0 1 5 1 65 2 0 50 2 53 0 50 80 60 3 180 0 48 0 1 5 1 65 2 0 65 2 70 0 63 50 76 1 290 0 96 0 2 0 1 65 2 0 80...

Страница 29: ...LB R SW2 t Connection type Connection type 3C 3D 3C 3D 15 1 2 65 0 16 5 Rc 1 2 1 2 NPT 27 15 0 13 6 20 3 4 75 0 17 5 Rc 3 4 3 4 NPT 32 16 3 14 1 25 1 90 0 24 0 Rc 1 1 NPT 41 19 1 17 0 32 1 110 0 33 0...

Страница 30: ...PT 15 0 13 6 20 3 4 37 5 35 0 32 G 3 4 3 4 NPT 16 3 14 1 25 1 41 0 41 0 41 G 1 1 NPT 19 1 17 0 32 1 48 0 50 0 50 G 1 1 NPT 21 4 17 5 40 1 55 0 50 0 55 G 1 1 NPT 21 4 17 3 50 2 62 0 60 0 70 G 2 2 NPT 2...

Страница 31: ...4 12 0 20 3 4 110 0 30 0 G 1 15 0 25 1 118 0 30 0 G 1 15 0 32 1 130 0 38 0 G 1 13 0 40 1 140 0 35 0 G 1 13 0 50 2 175 0 50 0 G 2 15 0 65 2 216 0 52 0 G 3 15 0 80 3 254 0 64 0 G 3 18 0 Dimensions in m...

Страница 32: ...25 1 115 0 160 0 85 0 14 0 44 0 4 32 1 140 0 180 0 100 0 18 0 51 0 4 40 1 150 0 200 0 110 0 18 0 52 0 4 50 2 165 0 230 0 125 0 18 0 50 0 4 Dimensions in mm n number of bolts 1 Connection type Code 10...

Страница 33: ...2 0 4 20 3 4 105 0 98 6 280 0 75 0 69 8 14 0 15 7 78 0 4 25 1 115 0 108 0 280 0 85 0 79 2 14 0 15 7 77 0 4 32 1 140 0 117 3 310 0 100 0 88 9 18 0 15 7 89 0 4 40 1 150 0 127 0 320 0 110 0 98 6 18 0 15...

Страница 34: ...5 114 3 160 0 160 0 160 0 33 0 56 0 56 0 56 0 32 1 38 4 32 0 64 0 50 5 180 0 180 0 62 0 62 0 40 1 34 80 44 3 38 0 34 80 50 5 64 0 50 5 50 5 139 7 200 0 200 0 200 0 37 0 67 0 67 0 67 0 50 2 47 50 56 3...

Страница 35: ...05 180 0 62 0 40 1 44 3 38 0 34 80 64 0 50 5 50 5 200 0 67 0 50 2 56 3 50 0 47 50 77 5 64 0 64 0 230 0 73 0 65 2 72 1 66 0 60 20 91 0 91 0 77 5 290 0 120 0 80 3 84 3 81 0 72 90 106 0 106 0 91 0 310 0...

Страница 36: ...uct Risk of slipping off Choose the installation location so that the product can not be used as a foothold Do not use the product as a step or a foothold NOTICE Suitability of the product The product...

Страница 37: ...igots NOTICE Thread sealant The thread sealant is not included in the scope of deliv ery Only use appropriate thread sealant 1 Keep thread sealant ready 2 Carry out preparations for installation see c...

Страница 38: ...reference GND connection X3 pin 4 Initialization of the actuator begins 2 Green and orange LEDs flash alternately Initialization is completed Commissioning is completed 15 Operation 15 1 Operation on...

Страница 39: ...verride Groove for actuator 5 Turn housing cover 3 anticlockwise The product opens 6 Turn housing cover 3 clockwise The product closes 7 Pull manual override off the starting point 8 Ensure correct po...

Страница 40: ...in order to prevent leakage and damage The product also must be disassembled and checked for wear in the corresponding intervals 1 Have servicing and maintenance work performed by trained personnel 2...

Страница 41: ...and valve body Risk of damage to the actuator and valve body For control valves with a reduced valve seat make sure that the combination of actuator and valve body is correct Compare the product labe...

Страница 42: ...connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product is leaking between actuator and valve body Bolting between valve body and actuator loose Tighten bolting be...

Страница 43: ...protection laws 20 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Re...

Страница 44: ...2 4 3 3 4 4 1 4 4 2 5 2 5 3 5 4 6 1 1 6 3 1 6 4 3 We also declare that the specific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised...

Страница 45: ...Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H1 Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The...

Страница 46: ...declare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM 549 Technical standards used Interference resistance DIN EN 6...

Страница 47: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 08 2022 88614476...

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