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Nuova Via di Piano Comprensorio Vulcano 

Sesto San Giovanni, MI 20099 Italy 

Tel. 02-24105.001 

 

IS 2653 GB

 

Page 

4

 of 

18

 

 

 
Main safety risks related to the bushing handling and its operative conditions are: 
 

  Transport and handling of heavy and large parts. 

  Lifting and moving of heavy and not well balanced components. 

  Work operations under the crane and suspended materials. 

  Work at height. All operation at height

 

must be performed on a suitable certified platform. 

  Risk of falling down of heavy parts during the installation. 

  Risks deriving from un-proper balancing of the masses that can cause un-expected rotation during the 

installation on the wall. 

 

Risks due to the use of un-proper tools or wrong operations.

 

  Risks  deriving  from  un-proper  installation  or  operation  on  the  bushing  when  filled  by  SF6  gas  at  rated 

filling pressure (explosion). 

  Environmental risks related to dispersion of SF6 gas in the atmosphere. 

  Severe electrical shock risk related to the extremely high voltage AC/DC level of the equipment. 

  Severe electrical shock risk due to un-proper realization of the bushing grounding connections. 

  Severe electrical shock risks deriving by the fact that the composite insulator and the other main parts of 

the bushing could remain electrically charged at high voltage for a long period of time after the plant de-
energizing and the bushing grounding. Before starting any work on the de-energized bushing, check the 
discharge  by  touching  all  surface  of  both  indoor  and  outdoor  side  composite  insulators  and  all  other 
parts of the bushing with an insulated grounding rod which length must be 

 3m. Operators must wear 

protective insulating gloves and boots and helmet with protective transparent face shield. 

 
2.1 

Preliminary operative information 

 

The  following  notes  are  mandatory  for  personnel  involved  in  wall  bushing  assembly.  All  problems  detected 
during the bushing installation must be reported to the Foreman and to GE Grid Solutions RPV Supervisor. 

 

  The  bushing  is  a  pressurized  device.  Operations  on  the  valves,  pressure  gauges,  pipes,  protective 

devices  must  be  performed  by  qualified  operators,  with  the  proper  equipment  and  respecting  the 
instructions of this manual. Foreman and operators have to take careful for handling the pressurized 
equipment. 

  It is mandatory to use clean safety gloves and protective clothes, helmets and safety shoes during all 

bushing moving, assembly, hauling and installation operations. 

  Work in quote will be done by trained operators on adequate and certified moving platforms. Workers 

that will operate in quote must use the above prescribed safety devices and in addition they must wear 
certified safety harnesses. 

  Lifting equipment must be adequate and certified. 

  Tools and pieces of clothes or no-fibre fabric used during the installation must be clean. 

  The composite insulators sheds are made by silicone that can be mechanically damaged if not properly 

handled.  Protect  the  insulators  with  clean  plastic  foils  during  the  bushing  installation  and  report  to 
Foreman and to GE Grid Solutions RPV Supervisor any event which could have caused a damage of 
the composite insulators.

 

 

CAUTION:

 It is strictly forbidden to move, lift and install any equipment that is under pressure. Check through 

appropriate gauge that the devices are at a pressure less than or equal 0.15 MPa abs (0.5 bar gauge) before 
operate on them. 
 

CAUTION:

  The  bushing  is  equipped  with  a  safety  rupture  disk.  This  is  installed  on  the  central  flange  and 

protected by a metallic cap. Do not remove this protective cap and its relevant mechanical parts. Never touch 
the safety disk with the bushing filled with gas, as it can break, causing a violent gas explosion. Maintenance 
operation on the safety disk is allowed to trained operators and only after removing all gas pressure. 

Содержание PWS

Страница 1: ...any name udated 07 07 2016 AF LP 3 Storage and transport conditions updated 22 08 2016 AF LP IS 2653 GB GE Proprietary Information Class III Confidential Export Controlled U S Government approval is r...

Страница 2: ...3 Storage conditions 6 4 Technical characteristics 6 5 Bushing preparation and installation 7 5 1 Controls at the arrival 7 5 2 Bushing unpacking 8 6 Gas SF6 characteristics and gas filling instructi...

Страница 3: ...oltages above 1000V 2 Safety In this document important safety requirements are highlighted by the word CAUTION and important operative instructions are evidenced by the word NOTE This manual must be...

Страница 4: ...ersonnel involved in wall bushing assembly All problems detected during the bushing installation must be reported to the Foreman and to GE Grid Solutions RPV Supervisor The bushing is a pressurized de...

Страница 5: ...nt of the crate during the transport it is responsibility of the transport company to carefully fix it on the vehicle by suitable retain systems like ropes synthetic pulling bands or any other method...

Страница 6: ...ed and tested in accordance with the IEC 62199 and IEC 60137 standard Each section is based on A composite insulator with silicone sheds The internal shielding arrangement An internal aluminium tube c...

Страница 7: ...the arrival Before proceeding with the unpacking operation it is necessary to perform the following controls Check the wooden crate status Check the external visual impact recorder s Open the crate a...

Страница 8: ...upports and it is locked by locking belts Additional intermediate belts support the composite insulator to a wooden structure Figure 4 Bushing crate inside view Figure 5 Bushing inside the crate top v...

Страница 9: ...ow the steps indicated into the provided erection and installation manual IS 2654 GB Figure 7 Example of bushing extraction and lifting CAUTION The two composite insulators are protected by a PE plast...

Страница 10: ...ium Supplier The minimum requirement is that the characteristics will be in accordance with the data listed in the GE RPV limits column The gas filling must be performed with an equipment that prevent...

Страница 11: ...e up to 0 2 MPa abs 1 bar gauge Pressure must be directly measured on the gas density monitors installed on the bushing flange Check all the gas seals for leakages with a suitable SF6 leak meter devic...

Страница 12: ...the DILO machine check that the machine set up is for gas filling and that the connecting pipe is full of SF6 In the case of direct filling from the bottle check that the bottle is effectively charged...

Страница 13: ...ation on the scale is expressed in MPa absolute referred to a gas temperature of 20 C This means that the instrument converts the gas density into a value of pressure referred to 20 C independently fo...

Страница 14: ...pair procedure is described into the component manual see reference in the summary prepared for the specific wall bushing The composite manufacturer can provide a repairing kit and also a technical su...

Страница 15: ...the camera must be properly set in order to avoid false signals and background noise In addition an infrared scan on the line terminal and the incoming cables can reveal incipient hot spots phenomenon...

Страница 16: ...Gas valves electrical equipment and connecting cables When plant is off Clean the cubicle Check for gas leaks Check functionality of pressure gauge and DILO Type valves Check terminal blocks wiring ca...

Страница 17: ...ect the closure cap and the fixing screws CAUTION Do not remove the closure cap and do not touch the disk when the bushing is filled with gas An explosion of the disk could be very dangerous Gas densi...

Страница 18: ...lectric terminals Copper silvered Dismount and recycle Toroids Aluminium Dismount and recycle Internal electrostatic shields Aluminium Dismount and recycle Transport supports Aluminium Recycle the alu...

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