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DIAGNOSTIC STATUS CODES 

 

SX TRANSISTOR CONTROL

 

  

Page 

25

 

June 2002

 

TRACTION 

STATUS CODE

 

DESCRIPTION OF STATUS 

CAUSE OF STATUS INDICATION 

-45

 

Armature transistor did not turn on 
properly. 

This status code will be displayed when, during 
control operation, the armature transistor fails to turn 
on properly.  This will result in a PMT condition 

MEMORY RECALL  

YES

 

CORRECTIVE ACTIONS

 

TROUBLE-SHOOTING DIAGRAM

 

 

Circuits valid 

for  

Traction 

Controller 

SYMPTOM 

Control will not operate. 
 

POSSIBLE CAUSE 

Tow switch must be cycled to clear 
fault. 

• 

Turn tow switch off for 20 seconds 
and then turn tow switch back on. 

 
Defective control. 

• 

Replace controller unit.

 

 

 

NO GRAPHIC FOR THIS 

STATUS CODE 

 

 

 

TRACTION 

STATUS CODE

 

DESCRIPTION OF STATUS 

CAUSE OF STATUS INDICATION 

-46

 

“Look Ahead” test for A2 volts is less 
than 12.5% of battery volts. 

This status code will be displayed when the voltage at 
A2 is less than 12.5% of battery volts and I

m

 is 

greater than 52 amps, when the control is in the 
neutral state, with no start switch or direction 
selected. 

MEMORY RECALL  

YES

 

CORRECTIVE ACTIONS

 

TROUBLE-SHOOTING DIAGRAM

 

 

Circuits valid 

for  

Traction 

Controller 

SYMPTOM 

Line contactor will not pickup. 
 

POSSIBLE CAUSE 

Check for short circuit from the motor 
armature to the frame of the vehicle. 
 
Tow switch must be cycled to clear 
fault. 

• 

Turn tow switch off for 20 seconds 
and then turn tow switch back on. 

 
Defective control. 

• 

Replace controller unit.

 

POWER CONNECTIONS

TO CONTROL

POS

A1

F1

NEG

A2

F2

FIELD

AR

M

A

TU

R

E

A1

A2

A1

A2

F2

F1

BAT

T

+

-

FU1  *

LINE *

400A

FU3  *

10A

 

 

Содержание H4V262Y1

Страница 1: ...For additional information and or problem resolution please refer the matter to the OEM vehicle manufacturer through his normal field service channels Do not contact GE directly for this assistance Ge...

Страница 2: ...Size 9 3 3 Standard Elementary for Golf Car Application 10 3 4 Golf Car Application Input Output List 11 Section 4 0 TROUBLESHOOTING AND DIAGNOSTIC STATUS CODES 12 4 1 General Maintenance Instructions...

Страница 3: ...curves of Figure 1 the high torque at low speed characteristic of the series motor is evident In a shunt motor the field is connected directly across the voltage source and is therefore independent of...

Страница 4: ...y placing a resistor in parallel with the field winding of the motor Bypassing some of the current flowing in the field into the resistor causes the field current to be less or weakened With the field...

Страница 5: ...egulate the armature current During regen armature current is allowed to flow from the armature through the current sensor the battery the armature transistor and back to the armature All regen curren...

Страница 6: ...control is designed for use down to 50 percent of a nominal battery voltage of 36 84 volts and 75 percent of a nominal battery voltage of 24 volts Lower battery voltage may cause the control to operat...

Страница 7: ...7 from the control card these drivers initiate opening and closing the contactor coils All driver modules are equipped with reverse battery protection such that if the battery is connected incorrectly...

Страница 8: ...Control Type SH Separately Excited Control Plugging SR Separately Excited Control Regen to Zero Argument 03 Operating Voltage 1 120 volts 5 36 48 volts 2 24 volts 6 24 36 volts 3 36 volts 7 72 80 volt...

Страница 9: ...OUTLINE DRAWINGS ELEMENTARY DRAWINGS AND INPUTS OUTPUTS SX TRANSISTOR CONTROL Page 9 Section 3 2 Outline Gen IV Package Size June 2002...

Страница 10: ...OUTLINE DRAWINGS ELEMENTARY DRAWINGS AND INPUTS OUTPUTS SX TRANSISTOR CONTROL Page 10 Section 3 3 Standard Elementary for Golf Car Application June 2002...

Страница 11: ...WITCH FORWARD REVERSE BUZZER ACCEL POT P1 P2 P3 P4 P5 P11 P10 P15 TACHOMETER P14 P16 P7 P9 P8 ELEMENTARY DRAWING FOR TYPICAL SEPARATELY EXCITED TRACTION MOTOR CONTROLLER FOR GOLF CAR APPLICATIONS PLUG...

Страница 12: ...REVERSE SWITCH 6 BATTERY VOLTS FROM KEY SWITCH 7 ACCELERATOR INPUT VOLTAGE SIGNAL 8 ACCELERATOR NEGATIVE 9 ACCELERATOR POT 5 VOLTS SUPPLY 3 WIRE POT 10 BACK UP ALARM AND ZERO SPEED DETECT ALARM 11 LI...

Страница 13: ...recharging before 80 percent discharged with periodic equalizing charges Visual inspection of GE contactors contained in the traction and pump systems is recommended to occur during every 1000 hours...

Страница 14: ...eral guidelines section 4 2 3 a outlined below 4 2 3 a General Cable Spacing The following general practices should be used for all levels of cabling All cables and wires of like signal levels and pow...

Страница 15: ...long term reliable control operation the plug terminals must be maintained per these instructions with the recommended contact cleaner and lubricant which provides a high degree of environmental and...

Страница 16: ...the controller should then be replaced as the last option to correct the problem The same device designations have been maintained on different controls but the wire numbers may vary Refer to the ele...

Страница 17: ...Display or Handset Defective Dash Display or Handset Replace Dash Display or Handset FU3 KEY SWITCH P1 P2 NEG CHARGER SWITCH TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 05 S...

Страница 18: ...OMETER P14 P16 P7 P9 P8 PLUG 23 PIN KEY SWITCH P6 P18 P19 P20 P21 SHIELDED CABLE INFRARED TRANSCEIVER IrDa RS232 SWITCH RS232 RECEIVE RS232 TRANSMIT P13 P22 P23 TRACTION STATUS CODE DESCRIPTION OF STA...

Страница 19: ...3 PIN KEY SWITCH P6 P18 P19 P20 P21 SHIELDED CABLE INFRARED TRANSCEIVER IrDa RS232 SWITCH RS232 RECEIVE RS232 TRANSMIT P13 P22 P23 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION...

Страница 20: ...epair battery Check minimum battery volts at P1 NEG FU3 KEY SWITCH P1 P2 NEG CHARGER SWITCH TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 16 Battery voltage is too high at init...

Страница 21: ...t potentiometer is operating correctly and replace potentiometer unit if necessary L START SWITCH DIRECTIONAL SWITCH FORWARD REVERSE BUZZER ACCEL POT P1 P2 P3 P4 P5 P11 P10 P15 TACHOMETER P14 P16 P7 P...

Страница 22: ...ective control Replace controller unit NO GRAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 27 12V buss is too low This status code will be displayed w...

Страница 23: ...iled control GE Sentry for Windows software can be used to monitor control operation and it will display a value for the thermal protector that is greater than 84 corresponding to 1 65V triggering thi...

Страница 24: ...an be used to monitor control operation and it will display a value for the motor amps that is less than 117 corresponding to 2 3V triggering this status code TRACTION STATUS CODE DESCRIPTION OF STATU...

Страница 25: ...IS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 46 Look Ahead test for A2 volts is less than 12 5 of battery volts This status code will be displayed when the volt...

Страница 26: ...ht Defective control Replace controller unit NO GRAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 51 Capacitor volts are low before the line contactor...

Страница 27: ...ips clean them with a solvent Check all power connections at motor and control to verify that they are tight Confirm that power fuse is in good condition or replace fuse Line contactor tips bounce or...

Страница 28: ...ICATION 66 The field current exceeds the current limit of the field transistor This status code will be displayed when the field transistor exceeds its current limit The line contactor will drop out a...

Страница 29: ...seconds and then turn tow switch back on POWER CONNECTIONS TO CONTROL POS A1 F1 NEG A2 F2 FIELD ARMATURE A1 A2 A1 A2 F2 F1 BATT FU1 LINE 400A FU3 10A TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE...

Страница 30: ...xample Setting 255 260 I max RR Rolling Radius Inches Pi 3 14159265 GR Gear Ratio FUNCTION 5 PLUG CURRENT LIMIT PPR Pulses per rotation of motor This function allows for the adjustment of the maximum...

Страница 31: ...volts Range 0 to 20 amps Set 0 to 255 Set 51 to 195 Resolution 0 392 per set unit Resolution 0 15 amps per set unit Example Setting of 0 no speed limit Example Setting of 170 170 51 x 0 15 Setting of...

Страница 32: ...battery discharge indication feature of this control to operate properly this function must be set to a value between ____ and ____ for a 48V battery This function adjusts the rate at which the field...

Страница 33: ...by field personnel without the permission of the OEM Note When scrolling through the stored status code register the register always starts at status code 1 and scrolls to status code 16 FUNCTION 25 M...

Страница 34: ...KM FUNCTION 50 ODOMETER THOUSANDS AND HUNREDS OF MILES OR KILOMETERS SET This function allows for the adjustment of the thousands and hundreds of miles or kilometers on the odometer Range 0 to 99 Set...

Страница 35: ...adjusted by Function 24 This function sets the armature current at which minimum field current will achieved The ratio setting is adjusted by Function 26 This function sets the ratio between armature...

Страница 36: ...dal Up Regen PC Only None 21 22 Not Applicable PC Only For DD on power up 22 23 Error Compensation PC Only None 23 24 Field Weakening Start or Motor Knee Point PC Only None 24 25 Monitor PC Only GE Te...

Страница 37: ...65 Stored Status Code 9 PC Only Reset to Zero Only 65 66 BDI 9 PC Only Reset to Zero Only 66 67 Hours Tens Ones 9 PC Only Reset to Zero Only 67 68 Hours Thou Hun 9 PC Only Reset to Zero Only 68 69 Sto...

Страница 38: ...Not applicable PC Only None 104 105 Not applicable PC Only None 105 106 Not applicable PC Only None 106 107 Not applicable PC Only None 107 108 Not applicable PC Only None 108 109 Not applicable PC On...

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