background image

GEK-65525 

BEARINGS 

The  lower  jewel  screw  can  be  removed  from  the  unit  by  means  of  an  offset  screwdriver 

or  an  end  wrench. 

The  jewel  may  be  tested  for  cracks  by  exploring  its  surface  with 

the  point  of  a  fine  needle. 

If  it  is  necessary  to  replace  the  jewel,  a  new  pivot 

should  be  screwed  into  the  bottom  of  the  shaft  at  the  same  time. 

The  lower  jewel  bearing  should  be  screwed  all  the  way  in  until  its  head  engages  the 
end  of  the  threaded  core. 

The  upper  bearing  should  be  adjusted  to  allow  about  1/32 

inch  end  play  of  the  shaft. 

Press  down  on  the  contact  arm  near  the  shaft  to  check  the  clearance  between  the  iron 

core  and  the  inside  of  the  rotor  cup;  this  will  depress  the  spring-mounted  jewel 

until  the  cup  strikes  the  iron;  the  shaft  should  move  about  1/16  inch. 

VOLTAGE  BIAS 

1. 

Unwind  the  upper  control  spring  until  the  moving  contact  assembly  is  floating 
approximately  half  way  between  the  right  contact  and  the  left  contact. 

This 

should  be  done  with  the  relay  mounted  in  a  level  position  and  with  no  voltage 
or  current  applied  to  the  relay. 

2. 

Apply  rated  three-phase  voltage  to  the  potential  circuit,  using  the  same 

connections  as  shown  on  the  external  connection  diagram  (Figure  2). 

With  no 

current  in  the  current  coils,  the  moving  contact  should  stay  in  the  float 
position  set  in  Step  1. 

Should  the  moving  contact  arm  move  enough  to  close  the 

right  or  left  contact,  it  will  be  necessary  to  readjust  the  core. 

The  core  is 

adjusted  by  loosening  the  core  locknut  and  rotating  the  core  slightly  to  the 

right  or  left  to  return  the  moving  contact  arm  to  its  floating  position. 

The 

core  locknut  is  located  in  the  center  of  the  lower  iron  casting. 

The  core  is 

turned  by  putting  an  offset  screwdriver  into  the  jewel  screw  slot.  The  locknut 
shou 

d  only  be 

oosened  enough  to  a 

11 

ow  the  core  to  be  turned. 

When  the 

contact  assembly  is  set  for  the  float  position  by  turning  the  core,  the  locknut 
should  be  tightened. 

Recheck  that  the  moving  contact  assembly  is  still 

floating  when  the  locknut  is  tight. 

POLARITY 

The  polarity  of  the  coils  can  be  checked  using  the  connections  of  Figure  10. 

Each 

unit  is  checked  separately,  and  each  should  produce  a  torque  in  the  direction  to 

close  the  left  contact. 

If  in  any  of  the  three  tests  the  torque  is  in  the  direction  to  close  the 

right 

contact,  the  polarity  is  reversed. 

To  correct  the  polarity,  the  connections  of  that 

potential  circuit  should  be  reversed  at  the  cradle  terminals. 

For  example,  if  the 

polarity  was  reversed  when  the  top  unit  was  tested,  then  the  potential  coil  lead  to 

terminal  13  should  be  moved  to  terminal  14,  and  the  lead  going  to  terminal  14  should 
be  connected  to  terminal  13. 

ANGLE  OF  MAXIMUM  TORQUE 

If  the  maximum  angle  of  torque  (30°  lead)  of  the  relay  has  been  disturbed,  it  may  be 
restored  by  referring  to  Figure  12. 

With  rated  voltage  and  frequency  applied  to  the 

potential  circuit,  and  5  amperes  flowing  in  the  current  circuit,  the  potential 

13 

www 

. ElectricalPartManuals 

. com 

Содержание CCP13E

Страница 1: ...INSTRUCTIONS THREE PHASE POWER DIRECTIONAL RELAY TYPE CCP13E GEK 655258 GE Meter and Control 205 Great Valley Parkway Malvern PA 19355 0715 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 2: ...UNIT INSTALLATION PICKUP HIGH SEISMIC TARGET AND SEAL IN UNIT PERIODIC CHECKS AND ROUTINE MAINTENANCE PICKUP HIGH SEISMIC TARGET AND SEAL IN UNIT SERVICING RELAY CONTACTS BEARINGS V0LTAGE BIAS POLARITY ANGLE OF MAXIMUM TORQUE PICKUP ADJUSTMENT CLUTCH ADJUSTMENT HIGH SEISMIC TARGET AND SEAL IN UNIT RENEWAL PARTS LIST OF ILLUSTRATIONS PAGE 3 3 4 5 6 6 7 7 8 8 8 9 9 9 10 10 11 11 11 11 11 11 11 12 13...

Страница 3: ...re 1 with normal load flow from the system to the load If a single phase to ground fault were to occur at F it would be cleared at source 2 but not necessarily at breaker 2 because of delta wye transformer 2 However it is desirable to open circuit breaker 2 to clear the ground fault completely This can be accomplished by the CCP13E relay associated with circuit breaker 2 The CCP13E is generally se...

Страница 4: ...e applied voltage Thus the minimum pickup in this case will be the nameplate value divided by 0 95 and the 0 004 ampere relay will have a minimum pickup at 95 voltage of 0 004 0 95 0 0042 Secondary Amperes Based on the maximum full load current the smallest CT ratio that could be used is 500 5 With this ratio the core loss component of current would be 0 i 7 o oo567 s d A econ ary mperes Since the...

Страница 5: ...ws holds the connecting plugs in place The relay case is suitable for either semiflush or to two inches thick and appropriate hardware thickness must be indicated on the relay order to be included surface mounting on all panels up is available However panel insure that proper hardware will These relays are induction cylinder devices for alternating current AC circuits The principle by which torque...

Страница 6: ...ertz relay is available with potential coils rated for 115 or 208 volts The current coils of all models are rated 5 amperes continuously or 200 amperes for 1 second The relay has maximum torque when the three phase system is a unit power factor if the relay is connected as shown in Figure 2 The balanced three phase current to operate the relay at maximum torque angle and with rated voltage on the ...

Страница 7: ...s studs 3 4 and Phase 1 3 on its potential coils studs 13 14 The relay will therefore respond to the watt component of the power Figure 7 The High Seismic target and seal in unit has two tap selections located on the front of the unit See Figure 8 RECEIVING HANDLING AND STORAGE These relays when not included as part of a control panel will be shipped in cartons designed to protect them against dam...

Страница 8: ...cal end play of the moving contact and shaft assembly It should be between 1 64 inch and 1 32 inch 6 The contact gap should be approximately 3 64 inch 7 The contact wipe should be 0 004 inch to 0 009 inch If there is reason to believe that the jewel is cracked or dirty the screw assembly can be removed from the bottom of the unit and examined under a microscope or the surface of the jewel explored...

Страница 9: ...and or voltage The purity of the sine wave i e its freedom from harmonics cannot be expressed as a finite number for any particular relay however any relay using tuned circuits RL or RC networks or saturating electromagnets such as time overcurrent relays would be essentially affected by non sinusoidal waveforms DIRECTIONAL UNITS Polarity Complete polarity tests are made at the factory but these m...

Страница 10: ...inals 1 and 11 to a DC source using a load box to control the current over a range of 0 1 to 2 amperes 2 Close the left contact manually 3 Increase the current slowly until the seal in unit picks up See Table IV The target must latch in 4 Decrease the current slowly until the seal in unit drops out See Table IV The target must remain latched in Reset the target before checking pickup again TAP 0 2...

Страница 11: ...rience to select the test interval best suited to his individual requirements it is suggested that the points listed under ACCEPTANCE TESTS be checked at an interval of from one to two years These tests are intended to make sure that the relays have not deviated from their original settings If deviations are encountered the relay must be retested and serviced as described in this manual PICKUP Per...

Страница 12: ... left hand contact barrel 1 revolutions 5400 and tighten its clamping screw To change the stationary contact mounting spring loosen the screw at the front of the contact block then remove the contact barrel and sleeve as a complete unit Unscrew the cap E The contact and its flat spiral mounting spring may then be removed See Figure 6 The moving contact may be removed by loosening the screw that se...

Страница 13: ...ll be necessary to readjust the core The core is adjusted by loosening the core locknut and rotating the core slightly to the right or left to return the moving contact arm to its floating position The core locknut is located in the center of the lower iron casting The core is turned by putting an offset screwdriver into the jewel screw slot The locknut shou1d only be 1oosened enough to a11ow the ...

Страница 14: ...y watching the hairpin clip at the top of the moving contact shaft If the hairpin clip is not turning then the clutch is not slipping If the clutch slips at 10 amperes then the clutch should be tightened This is done by loosening the locknut on the right side of the moving contact assembly and then turning the adjusting screw in until the clutch stops slipping The locknut should then be retightene...

Страница 15: ...radle Blocks Type CCP13E Relay Internal Connections Barrel Type Contact Assembly Phase Angle Characteristics of Type CCP13E Relay when Set for 0 004 Amp pickup at Rated Voltage and Maximum Torque Angle Type CCP13E Relay Removed from Case Front View Type CCP13E Relay Removed from Case Back View Connections for checking the polarity of Type CCP13E Relay Test Connections for Checking Pickup and Clutc...

Страница 16: ...K 65525 CCP I C I SOURCE I TRANSF r I LOAD SYSTEM CCP f 2 TRANSF 2 J I SOURCE 1 2 C F Figure 1 0285A9917 Classical Application of Type CCP13E Relay 16 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 17: ... 1T7A TIME L Z y REIAY______ Clf CUIT S2 BHEAKER 2 3 NOTE i P011 PHASE SEGLJENCE OPPOSITE TO THAT INDICATE D IiHERCHt C F CONNECTIONS BETWEEN B R IN BOTH THE POTENTIAL 8 CVRRfNT CIRCUITS NOTE 2 THE 52 a SWITCH IS PROVIDED TO BREAK UP A POSSIBLE SNEAK CIRCUIT AS AN ALTERNATIVE USE A DIODE IN THE LOCATION SHOWN Figure 2 0275A4413 4 Typical External Connections for Type CCP13E Relay Revised since las...

Страница 18: ... I I J _I_ I 218_j 5MM PANEL DRILLING FOR SEMI FLUSH MOUNTING FRONT VIEW TYPICAL DIM 3 0 76MM 5 25 133MM 3 4 DRILL 20 HOLES 19MM 9 7 5 3 1 00000 00000 10 8 6 4 2 BACK VIE J CUTOUT MAY REPLACE HOLE PANEL DRILLING FOR SURFACE MOUNTING FRONT VIEW 5 16 18 STUD INCHES MM VIE J SHO JING ASSEMBLY OF HARDWARE FOR SURFACE MTG ON STEEL PANELS Figure 3 K6209274 6 Outline and Panel Drilling Dimensions Diagram...

Страница 19: ..._ 0 n A VI CONNECTING PLUG MA IN BRUSH AUXILIARY BRUSH CONNECTING BLOCK TERMINAL BLOCK SHORTING BAR NOTE AFTER ENGAGING AUXILIARY BRUSH CONNECTING PLUG TRAVELS Y4 INCH BEFORE ENGAG ING THE MAIN BRUSH ON THE TERMINAL BLOCK en 1 1 1 I en 1 1 1 1 1 1 N 1 1 1 E l e c t r i c a l P a r t M a n u a l s c ...

Страница 20: ...65525 15 17 14 A I I f8 li r R SISTORS o TO t mou COTTOM L r 1 U NI T U J I T UN IT r v 9 l 2 4 6 8 SHORT FINGER SI Figure 5 0275A4384 Type CCP13E Relay Internal Connections 20 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 21: ...TUBE GEK 65525 D SPACER E CAP C D E B STA I N LESS STEEL BALL C D APHRAM F FLAT 5P RAL SPRING G CONTACT Figure 6 6077069 4 Barrel Type Contact Assembly 21 F G w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 22: ...25 30 0 330 Figure 7 K6556481 1 Phase Angle Characteristics of Type CCP13E Relay when Set for 0 004 Amp pickup at Rated Voltage and Maximum Torque Angle 22 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 23: ... GEK 65525 TARGET BARREL TYPE CONTACT ASSEMBLY TOP UNIT MIDDLE UNIT BOTTOM UNIT Figure 8 8043506 Type CCP13E Relay Removed from Case Front View 23 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 24: ...GEK 65525 Figure 9 8043507 Type CCP13E Relay Removed from Case Back View 24 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 25: ...NIT RES 50 100 OHMS RES MIDDLE UNIT RATED VOLTAGE NOTE LEFT HAND CONTACT FRONT VIEW SHOULD CLOSE RATED VOLTAGE Figure 10 6507918 Connections for checking the polarity of Type CCP13E Relay 25 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 26: ...OLTAGE AND FREQUENCY 3 8 13 14 15 16 17 18 L MA ___j LOAD BOX Figure 11 0104A8511 Test Connections for Checking Pickup and Clutch Adjustments of Type CCP13E Relay 26 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 27: ...N PHASE ANGLE METER WHIOi READS THE ANGLE BY WHIOi I LEADS E POWER CONNECTIONS POTENTIAL CURRENT STUDS A 8 STUDS C D 13 14 3 4 15 16 5 6 17 18 7 8 A 8 R POTENTIAL CIRCUIT Figure 12 0104A8512 Test Connections for Making the Torque Adjustments of the Type CCP13E Relay 27 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 28: ...z X TO K Y TO N TO TO TO TO 0 75 30 345 300 M TO H P TO L f u 120 t 75 T 300 t 345 t w R TO G S TO C z z X TO L Y TO P TO TO TO TO 0 75 30 345 300 u M TO H N TO K 3 R TO D S TO A 120 t 750t 300 t 345 t w X TO H Y TO M TO TO O TO TO Cl N TO K P TO L 75 30 345 300 t THESE RANGES Or PHASE ANGLE METER READINGS ARE THE ANGLES BY WHICH THE CURRENT LEADS THE VOLTAGE WITH THE DESCRIBED CONDITIONS OF LOAD ...

Страница 29: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 30: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 31: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 32: ... 91 200 Meter and Control Business Department General Electric Company Protection and Control 205 Great Valley Parkway Malvern Pennsylvania 19355 0715 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Отзывы: