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6

2.

          

W

IRING 

R

EQUIREMENTS

 

 

240v 10A non earth leakage protected power supply where control box is mounted. 

 

3 – 1.5mm

2

 cables and earth to drive motor (mains voltage). (Shielded cable) 

 

3 – Low voltage cables from control box for limit switches. (Shielded cable if over 8m runs). 

 

Magnetic lock (used with some operators), Control input cables, Output signal cables (all to be shielded cable if 

over 8m runs). 

 

3.

               

I

NSTALLATION 

D

ETAILS

 

After reading the previous sections in this manual, and having checked for suitable installation, 
proceed as follows:- 

 

 

Electrical Cabling 

 

A suitably rated Isolator and 240v non earth leakage protected power supply should be available near to where the 
gate operator control box is to be mounted. 

 

Mains voltage and low voltage cabling (see wiring requirements) needs to be run from control box to gate 
operator, in separate conduits preferably to come up along side the base plate, within area of the cover. 

 

Magnetic Lock wiring – A low voltage 4 core cable will be needed to run from the control box position up to the 
centre of the fixed closing post. 

 

Any other safety protection wiring e.g. P.E. Cells and Induction Loop cabling needs to be wired. 

 

Input control cabling and output signal wiring also needs to be in place. 

 

 

Mechanical Installation 

 

Ensure gate rolls easily and has been installed in a manner where there is no excessive friction or binding 

occurring. 

 

A concrete base approximately 600mm long x 300 wide x 300mm deep should be laid where the gate operator is to 

be located. 

 

IMPORTANT

 ensure there are gate stops firmly installed in the fully open and closed positions.  These stops need 

to be engineered and installed such that they will be strong enough to stop the gate should the limits fail at any 
time. 

 

Remove the gate operator cover and position mounting plate and operator in approximate mounting location. 

 

Use the rack to locate the operator the correct distance away from the gate rail (finer adjustment can be made after). 

 

Dynabolt or chemical anchor the bottom mounting plate to the concrete mounting pad using 12 x 100mm fixings. 

 

Unscrew anticlockwise the manual disconnect nut so the drive gear free wheels.  

 

Fix the rack to the gate rail ensuring there is approximately 1mm - 2mm gap between the meshing of the teeth of 

the rack and the drive gear (no more).  Move the gate by hand from one end to the other while checking that the 
rack is meshing correctly with the drive gear on the operator.  Check also that the rack is centred around the 
middle of the teeth on the drive cog – tighten the mounting plate nuts. 

 

Electrical Connections 

O

PERATORS

:- 

 

20mm conduit for mains voltage and conduit for low voltage cabling can enter from either side (see cut out 
positions on cover) or preferably through the base plate spacing between plate & cover. 

 

Wire the mains voltage cabling from the inverter, straight to the motor terminals and connect both the shield and 
earth to the earth terminal. 

 

Wire the low voltage limit switch cables to the limit switches. If the cabling run is over 8m, connect the shield to 
the earthed chassis. 

 

Note which cam will be used to act as the open position cut off and the close position cut off.  Wire the 
appropriate cam switch to the appropriate limit switch terminal on the control board. 

 

One side of the cam switches are commoned and wired back to the limit switch common terminal on the control 
board. 
 
 
 
 
 
 
 

 

Содержание 450L

Страница 1: ...ity imported components Installation and Maintenance Manual Sliding Gate Operators Models GDS 450L 630L Range Made in Australia from Australian quality imported components A B N July N14870 Installation and Maintenance Manual Sliding Gate Operators Made in Australia from Australian quality imported components ...

Страница 2: ...n the rack teeth and Pinion wheel Once the rack is fixed move the gate and sight the rack moving over the pinion wheel check that most of the pinion wheel meshes with the rack Make sure rack runs freely over the pinion wheel any tights spots should be corrected by adjusting the rack height Check the operator is firmly bolted down to the concrete pad Ensure stops are installed on the gate for the f...

Страница 3: ...the gate travels is in accordance with the opening and closing status LED s if not reverse two of the motor wires at the inverter terminals Inverter settings can be adjusted via the keypad i e Opening speed closing speed and ramp times Automation settings operating modes are able to be adjusted via the CB6 board refer to manual for further instructions Once Inverter settings are appropriately set ...

Страница 4: ... Precautions 5 2 Wiring Requirements 6 3 Installation Details 6 10 Electrical cabling Mechanical installation Electrical connections Operator dimensions CB 6 control board layout Inputs Outputs Mode descriptions 4 Variable Speed Drive VSD 10 5 Commissioning 11 6 Control Diagrams 12 ...

Страница 5: ...gateposts or mounting structure has the necessary strength and rigidity to support the operator and the load of the opening and closing gate motion Always incorporate the appropriate Photo Electric Cells Induction Loops and any other safety devices to protect both equipment and personnel Extra caution should be employed when using operator in auto Display any necessary signs to indicate any danger...

Страница 6: ...osed positions These stops need to be engineered and installed such that they will be strong enough to stop the gate should the limits fail at any time Remove the gate operator cover and position mounting plate and operator in approximate mounting location Use the rack to locate the operator the correct distance away from the gate rail finer adjustment can be made after Dynabolt or chemical anchor...

Страница 7: ...7 Operator Dimensions ...

Страница 8: ...iver 7 Motor 2 Limit Switch Inputs no t shown 8 Terminals for Isolated 24vAC Supply 21 Firmware Version Label for Limit Switch and Control Inputs 22 Light Control Relay Interface 9 Pedestrian Access Control Input Connector 10 Open Stop Close Control Input 23 Input Status L E Ds 11 Close Control Input 24 Stop Input Jumper 12 Stop Control Input 25 Open Input Jumper 13 Open Control Input 26 PE Beam I...

Страница 9: ... din rail to switch the 12 volts to an electric lock if fitted The load switched by the lock output terminals must not exceed 30v AC DC 5Amps If a electro magnetic lock is used change one wire on the control board lock output to the normally closed output Use the light relay module if fitted to switch the applied voltage to a light The load switched by the light relay module must not exceed 240v A...

Страница 10: ...ut also resets the P E triggered auto close mode so that the P E input will need to be triggered again before a P E auto close cycle will be initiated Position 5 M 2 OUTPUTS STATUS OFF The M2 output controls second motor ON The M2 output controls status lights Position 6 P E STOPS CLOSE CYCLE OFF Activating the P E input while motors are closing causes the motors to reverse ON Activating the P E i...

Страница 11: ...ator led s go out when the corresponding limit switch is activated If they are the wrong way around swap over the M1 op and cl limit wires They can be roughly set so they activate approx 500 to 800mm before the gate reaches its end stops Final adjustments can be made later Position the gate halfway and turn the knurled knob clockwise until the clutch is firm enough that the gate will drive but the...

Страница 12: ......

Страница 13: ...opened by hand To re engage the clutch move the gate by hand Into approx The half way position and turn the Knurled knob clockwise until it is very tight If when turning the knurled knob clockwise and It just spins either try spinning it clockwise with more force to release it off of the hexagonal retaining nut or hold the nut with one hand and turn the knurled knob clockwise ...

Страница 14: ...G Failure to maintain equipment may result in injury or death and or damage to property and equipment Recommended maintenance to be performed on the operator and gate are as follows Operator performs over 150 cycles a day each month Operator performs between 100 150 cycles a day every 2 month 99 cycles a day every 4 months 49 cycles a day every 6 months Operator performs under 20 cycles a day ever...

Страница 15: ...circumstances i If no proof of date of purchase can be produced ii If the product has been used in a manner beyond its design parameters iii If the product is tampered with or repaired by personnel not authorised to do so iv In respect of loss or damage caused by rough treatment v If the product is not used and maintained in accordance with instructions or recommendations listed in this Installati...

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