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Page 7-2

Operations Manual

Polaris II

7.4 Troubleshooting

As an operator, you can perform some basic
troubleshooting before contacting your local service
representative.

WARNING: Never remove the side panels in
attempt to troubleshoot the laminator. You may cause
damge to other components or injury to yourself.

WARNING HAZARD: Do not open the side panels.
You will be exposed to dangerous voltage which can
shock.

CAUTION: Only trained technicians should perform
service related work on the laminator.

Refer to Figure 7.3.1 Troubleshooting Guide on page
7-3.

Remove the film from the laminator.

Preheat the laminator to 240 deg. F.

Rub the top and bottom heat rollers with a clean, lint

free cloth and mineral spirits.

Use the “Inching” funcion to rotate the heat rollers to a

new area for cleaning. Continue this process until the
complete surface of both rollers are clean.

Use a damp cloth to clean the teflon roller.

7.3 Misc maintenance

Clean and lubricate chains with standard chain lubricant

four times per year.

Lubricate the gear reducers once a year with standard

grease.

Inspect and replace the suction cups as needed.

Follow the recomended maintenance for the Becker air

pump, as provided in the Becker instruction sheet.

Содержание 930-115

Страница 2: ...ithout notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or patent does not convey any license under the rights of General Binding Corporation or others General Binding Corporation assumes no liability arising from infringements of patents or any other rights of third pa...

Страница 3: ...nstallation 4 1 4 2 Setting up your laminator 4 2 Figure 4 2 1 Paper Guide 4 2 5 0 Operations 5 1 Components on the laminator 5 1 Figure 5 1 1 Power Switch 5 1 Figure 5 1 2 Feed Table Details 5 1 Figure 5 1 3 Catch Table 5 2 Figure 5 1 4 Vacuum Adjustment 5 2 Figure 5 1 5 Air and Vacuum Gauges 5 2 Figure 5 1 6 Guide Wheels 5 2 Figure 5 1 7 Heat Roller and Shield 5 3 Figure 5 1 8 Pull Roll 5 3 Figu...

Страница 4: ...l 6 1 Figure 6 1 2 Suction Cups and Paper Stack 6 1 Figure 6 1 3 Film Leader 6 2 6 2 Helpful hints 6 3 6 3 Important points to remember 6 3 Quick Set up 6 5 ApplicationGuide 6 6 7 0 Maintenance and Troubleshooting 7 1 Cabinets and cover 7 1 7 2 Clean the rollers 7 1 7 3 Misc Maintenance 7 2 7 4 Troubleshooting 7 2 Figure 7 3 1 Troubleshooting guide 7 3 ...

Страница 5: ...s symbol is to inform you of how to avoid a dangerous situation ELECTRICALHAZARD Thissymbolisusedprior to a step The information following this symbol is to prevent an electrical shock condition that may be caused by an operators action or machine function 1 2 General rules of safety ELECTRICAL HAZARD Do not operate the laminator if power cord is damaged or frayed You can be severely shocked elect...

Страница 6: ...erials may cause damage to the rollers or cause poor output quality CAUTION Alwaysobserveallwarninglabelsplaced at various points on the laminator If you do not completely understand a label contact your local service representative for further explanation CAUTION Avoidcontactwiththeheatrollerduring operation or shortly after power has been removed from the laminator CAUTION Whenmovingthelaminator...

Страница 7: ...ositionjustinfrontoftheheatrollersnip Electrical hazard Thesafetylabelbelowmeansthatyoucouldbeseriously hurtorkilledifyouopentheproductandexposeyourself tohazardousvoltage This label is located on the rear panel in the center of the laminatorjustbelowthefilmsupplyshaftbetweenthepull rollersanddecurlingbar The safety label below means that you should always replace a fuse with the same size and typ...

Страница 8: ...nand sprockets of the drive system Thislabelislocatednearalldrivesprocketsonthemachine Sharp knife Thesafetylabelbelowmeansthatyoucouldcutyourself ifyouarenotcareful This label is located on the rear panel in the center of the laminatorjustabovetheElectricalhazardsafetylabeland below the rear slitter Refer to Figure 1 3 1 Safety label placement for illustration ...

Страница 9: ...ns Manual Polaris II 1 Between pull rollers and decurling bar 1 Center rear panel below film unwind 2 One on each side of the laminator 2 One on each side of the laminator Located near Fuse Holder Near all sprockets Figure 1 3 1 Safety label placement ...

Страница 10: ...Page 1 6 2004 General Binding Corporation Operations Manual Polaris II ...

Страница 11: ...f the laminator has been misused mishandled damaged by negligence by accident during shipment or due to exposure to extreme conditions repaired altered moved or installed by anyone other than GBC or its authorized agents or if incompatible film was used GBC s obligation under this limited warranty does not include routine maintenance cleaning adjustment normal cosmetic or mechanical wear nor freig...

Страница 12: ...Page 2 2 2004 General Binding Corporation Operations Manual Polaris II This page intentionally left blank ...

Страница 13: ...ons Speed up to 50 ft min 6 m min Temperature 7 Settings 225 240 250 260 270 280 290 deg F 3 3 Weight Unpacked 1870 lbs 850 kilograms ShippingWeight 2156 lbs 980 kilograms 3 4 Dimensions W x H x D Refer to Figures 3 4 1 Dimensions Machine 50 5 in x 54 in x 85 in 128 25 cm x 137 cm x 216 cm 105 longwithdeliverytable 3 5 Electrical requirements INFORMATION Refer to the serial plate located on the re...

Страница 14: ...Page 3 2 2004 General Binding Corporation Operations Manual Polaris II 54 inches 105 inches 50 5 inches Figure 3 4 1 Dimensions ...

Страница 15: ... a clean dust and vapor freeenvironmenttooperateproperly Itmustnot be located where there is air blowing directly on themachine Haveyoucontactedacertifiedelectriciantoboth wirethelaminatorandensurethatadequatepower isbeingsupplied havingtheappropriatecapacity over current protection and safety lockouts are available CAUTION Too high or too low of an operating position can lead to serious bodily in...

Страница 16: ...e legs may have been pre assembled at the factory 4 At this time the feed table legs can be adjusted to desiredheight approx16 Tableheight angle depends onthepaperstockbeinglaminated Tightennuts 5 After the feed table is set to desired height mount the tableonthemachineusingthefronttablehooks Toapply the rear catch table first locate the catch table support bar located at the rear of the machine T...

Страница 17: ...E The side guides are adjustable to ensure accurate feeding The Polaris is left justified All settings should be set from left to right See Figure 5 1 2 CAUTION The feed guide should be set outside the width of the film The film should be completely inside the sheet being fed 4 SUCTION CUPS The Feed Table works with a seriesofsuctioncups Thesuctioncupbarcanbeadjusted to allow operator to increase ...

Страница 18: ...D BLO W ER ADJUSTM ENT KNO BS 9 AIR GAUGE REGULATOR AND VACUUM GAUGE The air pressure gauge and regulator indicate andcontroltheamountofairbeingblownintothefeeder stack Thevacuumgaugeindicateshowmuchsuctionisapplied to the suction assembly See Figure 5 1 5 Figure 5 1 5 Air and Vacuum Gauges A IR G A U G E A IR R E G U L A T O R V A C U U M G A U G E 10 GUIDE WHEELS The guide wheels assist in the e...

Страница 19: ...s a brake to applyfilmtensiontoeliminatefilmwrinkles SeeFigure 5 1 8 15 DECURLING BAR The decurling bar is located inthemiddleofthemachine justpastthemainrolls The decurling bar can be adjusted with the decurling bar adjustment knob to ensure a flat output 16 KNIFEASSEMBLY Theknifeassemblyislocated in the back of the machine The knife automatically cuts and separates the sheets as they are run thr...

Страница 20: ...emergency stops are located on top of the laminator They can be located by the yellow hazard stickers and should be used to stop themachineintheeventofanemergency Theemergency stop removes power from the machine 23 NIP POINT The point at which two rollers come into contact The nip point of the heat rollers is the place at which the items for lamination are introduced into the laminator CAUTION Onl...

Страница 21: ...ete 3 DECREASE SPEED If the laminator is running pressing this button decreases the speed by 3 ft min 4 BLADE RETURN INCH This is a three position switchwithtwofunctions Whentheswitchisinthevertical position themachinerunsnormally Turningtheswitchto theright clockwise andholdingwillinchthelaminator roll forward at 3 ft min Turning the switch to the left counterclockwise willsendtheknifetothehomepo...

Страница 22: ...Page 5 6 2004 General Binding Corporation Operations Manual Polaris II Figure 5 2 1 Control panel 1 2 6 3 5 4 ...

Страница 23: ... Pressing thisbuttonwilloverridethealarmandallowthemachine torunwhileallowinggapsbetweenthesheets Whenthe button is black with a white M the misfeed sensor is active and will stop the machine when gaps between the sheetsarelargerthan1 4 Whenthebuttoniswhitewith a black M the misfeed sensor is overridden It is not recommended to laminate while the misfeed sensor is overriddenbecausefilmmaysticktoth...

Страница 24: ...ressure for the machine Almost all paper stock can be run at HIGH pressure If you experience wrinkles in the paper stop the machine and select a lower pressure You can not adjust the nip pressure while the machine is running PILE TABLE SCREEN PILE TABLE PILE UP PILE DN 1 2 1 PILE UP Continually pressing the PILE UP button brings the paper pile up This button is only active when thelaminatorisstopp...

Страница 25: ...eplace 1 Slidethefilmoverthesupplyshaftadhesivesideaway fromtheroller 2 Tighten core ends to secure film on supply shaft 3 Raise the film support arm 4 ScrewintheSupportLockingPinKnobuntilthelocking pinissecuredintothefilmsupplyshaft 5 Spin roll to insure smooth rotation 5 5 Separator Knife Theintegratedsheetseparatorisabletorunwithcontinuous webflowforhighproductionoutput Theprecisionknife separa...

Страница 26: ...Page 5 10 2004 General Binding Corporation Operations Manual Polaris II Figure 5 7 1 Manual Tension Knob SUPPLY SHAFT MANUAL TENSION ADJUSTMENT KNOB ...

Страница 27: ...ll 3 Load the sheet stack on the feed table Make sure to fan the paper when loading to ensure proper feeding Leftjustifythepaperandadjustpaperguidesasrequired 4 Adjust suction cups on the feeder so that only the suction cups needed are being used To adjust turn off the first suction cup that does not come in contact with the paper stack See Figures 6 1 1 and 6 1 2 Figure 6 1 1 Suction Cup Control ...

Страница 28: ...eading card between the nip roller and theheatroller Pushthethreadingcardintothenipofthe mainrollersandthroughthemainrollers 14 Guidethethreadingcardundertheidlerrollerinfront of the decurling bar then over the decurling bar 15 Guide the threading card through the pull rolls See Figure 6 1 3 16 Lowerthepullrollerwiththepullrollerknob 17 Insert another sheet into the nip of the main roller andtheni...

Страница 29: ...etheadhesivewillliquify Theresultisabetterbond If you are ever unsure that your laminator is set at the proper setting run a test piece scrap of the same or similarmaterialthroughthelaminator Always use the minimum brake tension necessary to achievethedesiredresults Usingthemaximumamount will yield unwanted results after close inspection You may see stretching waves in the laminate distortion of t...

Страница 30: ...p of the heat rollers INFORMATION When feeding long items Skewing may occur if the item is not fed into the laminator straight Use the feed guide and guide wheels to help prevent this from happening INFORMATION If the machine is not working always check if the safety shield is closed emergency stops are not engaged or fuses have not blown before placing a service call ...

Страница 31: ...to paper path 18 Startmachinewithknifeon 19 Make adjustments according to Operation Tips to follow Operation Tips Feeding Keep the top of the pile 1 8 from the infeed plate by usingwoddenwedges Keep the front of the pile flat within 1 8 Place 10 15 sheets of scrap paper on top of the job for setup and start Place1 ofscrappaperunderthejobtoinsureallsheets are fed Supplyonlyenoughairtothepaperstackt...

Страница 32: ...21 ft min OPP Films for Offset Presses Machine Settings Media Top Roll Temp Bot Roll On Off Nip Pressure Speed 24lb Bond 75 gms 225 Deg F OFF Heavy 27 ft min 80lb Cover 218 gms 225 Deg F OFF Medium 40 ft min 90lb Cover 244 gms 240 Deg F OFF Medium 50 ft min LayFlat Films for Offsett Presses Machine Settings Media Top Roll Temp Bot Roll On Off Nip Pressure Speed 24lb Bond 75 gms 240 Deg F OFF Heavy...

Страница 33: ... HAZARD Do not use liquid or aerosol cleaners on the laminator Do not spill liquid of any kind on the laminator You can be severely shocked killed or cause a fire Use only a damp cloth for cleaning unless other wise specified 7 1 Cabinets and cover ELECTRICALHAZARD Removepowerfromthe laminator before cleaning You can be severely shocked killed or cause a fire Use a damp use water only to dampen th...

Страница 34: ...e laminator Refer to Figure 7 3 1 Troubleshooting Guide on page 7 3 1 Removethefilmfromthelaminator 2 Preheat the laminator to 240 deg F 3 Rub the top and bottom heat rollers with a clean lint freeclothandmineralspirits 4 Usethe Inching funciontorotatetheheatrollerstoa new area for cleaning Continue this process until the complete surface of both rollers are clean 5 Use a damp cloth to clean the t...

Страница 35: ...ed Filmtensionnotsetproperly Adhesive or paper on rollers Roller pressureuneven Crooked infeed Pulloutrollerpressureuneven Film stretchingor shrinking Speed too slow Filmtensiontoohigh Filmtensiontoohighoncorechuck Bindingofcorechuckonshaft Filmnotsticking Machine not up to heat Runningtoofast Nip roller pressure not set properly Using incorrectfilm Excessiveupwardcurl Brakeorfilmtensionsettoohigh...

Страница 36: ...Page 7 4 2004 General Binding Corporation Operations Manual Polaris II ...

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