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Page I

Table of Contents

Orca 80-99 Operation and Maintenance Manual

© GBC Pro - Tech June 2000

Table of Contents

Section 1: Safety

Safety features .............................................................................. 1 - 1

Section 2: Warranty

Limited warranty information ..................................................... 2 - 1

Exclusions to the warranty .......................................................... 2 - 1

Section 3: Specifications

Section 4: Installation

Uncrating ........................................................................................4 - 1

Uncrating Diagram ........................................................................4 - 2

Electrical Requirements ................................................................4 - 3

Suggested Layout ...........................................................................4 - 4

Air Requirements ...........................................................................4 - 5

Содержание 80-99

Страница 1: ...ech 4151 Anderson Road DeForest WI 53532 Revision Ph 608 246 8844 Fx 608 246 8645 ORCA 80 99 OPERATION MAINTENANCE MANUAL June 2000 GBC Pro Tech Do not duplicate without written permission Part number...

Страница 2: ...Table of Contents Section 1 Safety Safety features 1 1 Section 2 Warranty Limited warranty information 2 1 Exclusions to the warranty 2 1 Section 3 Specifications Section 4 Installation Uncrating 4 1...

Страница 3: ...1 Front control panel diagram 5 2 Rear control panel diagram 5 3 Front control panel 5 4 Rear control panel 5 4 Setup 5 5 Processes 5 7 Process control chart blank 5 10 Process control diagram blank 5...

Страница 4: ...Diagram 2 5 5 19 Hot laminate PSA mount Second pass Chart 2 6 5 20 Hot laminate PSA mount Second pass Diagram 2 6 5 21 Cold overlaminate PSA mount Chart 2 7 5 22 Cold overlaminate PSA mount Diagram 2...

Страница 5: ...Page IV Table of Contents Orca 80 99 Operation and Maintenance Manual GBC Pro Tech June 2000 Section 6 Maintenence Daily 6 1 Monthly 6 1 Six Month 6 2 Chain Diagram 6 3...

Страница 6: ...not attempt to service this product yourself as openingorremovingcoversmayexposeyoutodangerous voltagepointsorotherrisks Referallservicingtoservice personnel 10 Unplug this product from the wall outl...

Страница 7: ...he up and down motion of the top laminator roll Before turning this switch to the DOWN position assure that nothing is in the nip area Most GBC Pro Tech machines are designed to heat the lamination ro...

Страница 8: ...line voltage contaminated air supply or by fire accident or flood or other hazard This warranty specifically does not cover damage to the laminating rollers caused by knives razor blades other sharp...

Страница 9: ...re controlled by state of the art infrared sensors with closed loop digital control systems independently adjustable for both top and bottom rolls LaminatingOpening 1_ 4 75cm maximumopeningcontrolledw...

Страница 10: ...ng this take care not to scuff themachine 6 Whenalltheaccessorieshavebeenremovedfromthe crate you will notice that there are two ramps that are bolted down to the crate bottom these will need to be re...

Страница 11: ...Page 4 2 Installation GBC Films Group June 2000 Orca 80 99 Operation and Maintenance Manual 23 in 59cm 3 2 INSTALL SCREWS UNCRATING DIAGRAM 5 ORCA 80 99 1 4...

Страница 12: ...s and adjust the bolts equally on the two foot brackets on that side Move the level to the other air cylinder bracket and repeat the procedure for the other side Afterbothsideshavebeenleveledfront to...

Страница 13: ...000 Orca 80 99 Operation and Maintenance Manual SUGGESTED WORKSPACE LAYOUT Fig 1 1 AIR SUPPLY ELECTRICAL SU PPLY 20 6m 24 7 3m 10 3m 4 1 2m 10 3m 3 1m ORCA 80 99 FRONT REAR Work Table 6 X 6 2m x 2m on...

Страница 14: ...riate Airisfedtothemachineviaa1 4 inchquick disconnect male connector This connector is located below the cabinet on the left side of the machine Once the air supplyandelectricalpowerareconnectedtothe...

Страница 15: ...wipe it off IMMEDIATELY using isopropylalcohol 4 Thelaminatingrollswilldevelopflatspotsifleftin contact with each other when not in use Always insert theshimswhenshuttingoffthelaminator Donotrelyon th...

Страница 16: ...OFF S MOTOR CONTROLS F A R E T S REV R E 0 L W STOP FWD JOG RUN O N ADJUST O N ADJUST ADJUST O N ADJUST O N ADJUST FRONT CONTROL PANEL TOP UNWINDS 3 ON OFF AIR PRESSURE ADJUSTMENT TOP REWIND ON OFF U...

Страница 17: ...F ON OFF ON OFF REAR CONTROL PANEL BOTTOM HEATER BOTTOM HEATER CONTROL ON OFF ON OFF BOTTOM FAN BANK ON OFF TOP FAN BANK ON OFF TOP HEATER CONTROL TOP HEATER PULL ROLL CLUTCH PRESSURE GAUGE PRESSURE G...

Страница 18: ...ONTROL Adjusts the speed of the machinefromzerotomaximumasthecontrolisturned clockwise I SPEED READOUT Digital readout of the machine speed and total throughput in either metric or standard units J ON...

Страница 19: ...tom unwinds Theprocessofloadingandaligningfilmisthesamefor both the top and the bottom There are two important pointstorememberwhenloadingfilm CAUTION Assure that film is always mounted so that the ad...

Страница 20: ...own arrow to adjust the set point temperature 3 When heating the rolls keep the top roll down and turning at a moderate speed to prevent uneven heating 4 It will take approximately 25 minutes for the...

Страница 21: ...245 degrees F 118 degrees C Mounting Only continued 2 Procedure A Lay the print on the board Using a tack iron tack the leading edge of the print down onto the board so it isheldinplace B Put a piece...

Страница 22: ...hedsize WARNING Take care when repositioning rewind unwind shafts or other heavy parts or materials used in the various web up patterns They are heavy and can cause injury to fingers and or toes if no...

Страница 23: ...ng a Sled 1 Setup A Refer to charts 2 9 and 2 9B B Set main roll shims to 3 16 2 Procedure A Use a starter board to get the film started and feedingwithoutwrinkles B Lay image on the sled and place it...

Страница 24: ...Control Panel Adjustments Rear Control Panel Adjustments Top Brake Top Heat Top Clutch Bottom Heat Laminator Roller Top Cooling Fans Bottom Brake front Bottom Cooling Fans Bottom Clutch front Pull Rol...

Страница 25: ...80 99 Operation and Maintenance Manual GBC Films Group June 2000 I REMOVABLE IDLER F FIXED IDLER U UNWIND SHAFT R REWIND M MAIN ROLL P PULL ROLL U U U F F F F F I R R R M M P P OUTFEED SLITTER IDENTIF...

Страница 26: ...ller ON 40 p s i Top Cooling Fans OFF Bottom Brake front OFF NA Bottom Cooling Fans OFF Bottom Clutch front OFF NA Pull Roller Clutch OFF NA Forward Reverse FORWARD Pull Roller Pressure OFF NA Speed 2...

Страница 27: ...Page 5 13 Operations Orca 80 99 Operation and Maintenance Manual GBC Films Group June 2000 245 F COLD ONE PASS HOT MOUNT 118 C IMAGE CHART 2 2B...

Страница 28: ...NA Laminator Roller ON 40 p s i Top Cooling Fans OFF Bottom Brake front OFF NA Bottom Cooling Fans OFF Bottom Clutch front OFF NA Pull Roller Clutch OFF NA Forward Reverse FORWARD Pull Roller Pressur...

Страница 29: ...Page 5 15 Operations Orca 80 99 Operation and Maintenance Manual GBC Films Group June 2000 245 F COLD ONE PASS HOT MOUNT AND LAMINATE 118 C IMAGE CHART 2 3B...

Страница 30: ...p Brake ON 20 p s i Top Heat ON 230o F 110o C Top Clutch ON 20 p s i Bottom Heat ON 230o F 110o C Laminator Roller ON 60 p s i Top Cooling Fans ON Bottom Brake front ON 20 p s i Bottom Cooling Fans ON...

Страница 31: ...Page 5 17 Operations Orca 80 99 Operation and Maintenance Manual GBC Films Group June 2000 230 F UNW IND ENCAPSULATION 230 F Chart 2 4B 110 C 110 C...

Страница 32: ...NA Bottom Heat OFF NA Laminator Roller ON 60 p s i Top Cooling Fans OFF Bottom Brake front ON 20 p s i Bottom Cooling Fans OFF Bottom Clutch front OFF NA Pull Roller Clutch ON 80 p s i Forward Reverse...

Страница 33: ...5 19 Operations Orca 80 99 Operation and Maintenance Manual GBC Films Group June 2000 230 F UNW IND TWO PASS HOT OVERLAMINATE COLD WITH PRESSURE SENSITIVE MOUNT ADHESIVE FIRST PASS Chart 2 5B 110 C UN...

Страница 34: ...oling Fans OFF Bottom Brake front OFF NA Bottom Cooling Fans OFF Bottom Clutch front OFF NA Pull Roller Clutch ON 40 p s i Forward Reverse REVERSE Pull Roller Pressure ON 30 p s i Speed 2 3 f p m Bott...

Страница 35: ...age 5 21 Operations Orca 80 99 Operation and Maintenance Manual GBC Films Group June 2000 COLD COLD WITH PRESSURE SENSITIVE MOUNT ADHESIVE SECOND PASS TWO PASS HOT OVERLAMINATE RELEASE LINER Chart 2 6...

Страница 36: ...ar Control Panel Adjustments Top Brake ON 40 p s i Top Heat ON 115 F 46o C Top Clutch ON 20 p s i Bottom Heat OFF NA Laminator Roller ON 40 p s i Top Cooling Fans OFF Bottom Brake front ON 20 p s i Bo...

Страница 37: ...a 80 99 Operation and Maintenance Manual GBC Films Group June 2000 REW IND PAPER RELEASE 46 C COLD UNW IND WITH PRESSURE SENSITIVE MOUNT ADHESIVE FIRST PASS TWO PASS COLD OVERLAMINATE MOUNT ADHESIVE U...

Страница 38: ...A Top Heat OFF NA Top Clutch OFF NA Bottom Heat OFF NA Laminator Roller ON 30 p s i Top Cooling Fans OFF Bottom Brake front OFF NA Bottom Cooling Fans OFF Bottom Clutch front OFF NA Pull Roller Clutch...

Страница 39: ...5 25 Operations Orca 80 99 Operation and Maintenance Manual GBC Films Group June 2000 46 C COLD WITH PRESSURE SENSITIVE MOUNT ADHESIVE SECOND PASS TWO PASS COLD OVERLAMINATE RELEASE LINER Chart 2 8B 1...

Страница 40: ...Laminator Roller ON 40 p s i Top Cooling Fans OFF Bottom Brake front OFF NA Bottom Cooling Fans OFF Bottom Clutch front OFF NA Pull Roller Clutch OFF NA Forward Reverse FORWARD Pull Roller Pressure O...

Страница 41: ...e 5 27 Operations Orca 80 99 Operation and Maintenance Manual GBC Films Group June 2000 REW IND PAPER RELEASE 115 F COLD UNW IND IMAGE 3 16 FOAMBOARD 3 16 STARTER BOARD COLD OVERLAMINATE Chart 2 9B 46...

Страница 42: ...pped with the machine Monthly Setting the Nip The gap between the two laminator rolls and the secondary drive rollers is called the nip or roll nip It should be checked once a month They should be adj...

Страница 43: ...Months 1 Lubrication Disconnect the power and air supply to the machine Then remove the end panels Lubricatethebearingsontheendsofeachlaminating roll two per roll with a high temperature grade of bea...

Страница 44: ...Page 6 3 Maintenance Orca 80 99 Operation and Maintenance Manual GBC Films Group June 2000 CHAIN TENSION DIAGRAM PRIMARY SECONDARY CHAIN 3 CHAIN 4 CHAIN TENSIONERS...

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