Gastec FP50 Series Скачать руководство пользователя страница 4

 

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lock into overdrive may occur).

 Most TPS sensors, read approximately 0.20 to 1.6 volts at idle. 

When

 

the throttle is slowly depressed fully, the voltage normally slowly increases to around 2.5 to 

5.0 volts. 

Note: TPS sensors provide a varying voltage as the throttle is depressed. 

minority of vehicles contain only a throttle position 

switch

 which suddenly switches the voltage. 

The FP50 should not be installed on vehicles that contain only a throttle position 

switch

.

 

  

Brown wire 

The standard FP50 is programmed to suit O2 sensors that operate at 0.0 volts lean and 0.9 volts 
rich. A label will be affixed to the side of the FP50 if it has been programmed to operate with a 
different O2 sensor. The vehicle’s (pre-catalytic convertor) O2 signal output wire should be 
isolated from all other wires leading from the O2 sensor, and then cut. The Brown wire should then 
be soldered to the cut signal wire that leads directly to the O2 sensor. This wire provides the FP50 
with the rich/lean signals from the oxygen sensor. If the O2 signal wire is shielded make sure the 
shield is not broken. Also make sure the shield wire is not shorted (connected) to the O2 signal 
wire. 

Do not run this wire in close proximity to noisy high tension or alternator wires.

 

 

Grey wire 

This wire should be soldered to the cut oxygen sensor signal wire that leads directly back to the 
vehicle's ECM. This wire supplies an oxygen emulation signal to the vehicle's ECM to prevent the 
injector "block learn" from logging different values when operating on gas. Should the "block learn" 
parameters move significantly, rough idling, stuttering during acceleration and surging may occur 
when next operating the vehicle on petrol. 

Do not run this wire in close proximity to noisy high 

tension or alternator wires. 

Standard factory emulation is a 0.7 Hz square wave of 0.0 volts to 

0.9 volts. 

 

Gas Valve Terminal 

This terminal should be connected to the gas (LPG-CNG) valves. All FP50 models contain an  
in-built gas safety switch rated at 10 amps. The gas valves should be shut down within 3 seconds 
of the engine stalling and/or within 0.2 seconds of the ignition being turned off. 
 

Coil/Tacho/Flywheel/Camshaft/Crank Angle Sensor Terminal 

This terminal is designed to accept input pulses from a variety of sensors. The pulse information is 
used to activate the changeover from petrol to LPG-CNG (FP50-DC & FP50-AC) along with the 
gas safety switch function. The terminal should be connected to 

one

 of the following sensors- 

1.  The negative (-ve) side of the engine coil (this provides a 12 volt pulse); or 
2. The vehicle’s tachometer pulse input (many vehicle manufacturers supply a spare 

connection to this for diagnostic purposes – normally a 5 volt pulse); or 

3.  The vehicle’s engine management system is usually provided with a pulse from the engine’s 

flywheel (crank angle sensor) and/or camshaft sensor. Normally the FP50 may be 
connected to either side of one of these sensors. Very occasionally one side of the sensor is 
grounded or provided with a fixed voltage. In these cases the other side of the sensor must 
be used. 

 

Do not connect the FP50 pulse terminal to a High Tension Lead (either directly or by 
induction). High voltages in close proximity to the sensitive electronic components may 
interfere or damage the operation of the FP50. 
 
V12V Injector Feed Terminal 

Locate the +12 volt source feeding the fuel injectors. This wire should be cut at a point close to the 
fuel injectors to ensure power is not interrupted to other parts of the vehicle. Connect this terminal 
to the wire that leads back to the vehicle’s loom (ie this will be the wire that supplies the +12 volts). 

Содержание FP50 Series

Страница 1: ...Mhz with 14 bit wide instructions 286 microsecond worst case loop times this gives the mathematical power to calculate the exact air fuel ratio in real time Two different air fuel ratios one for increased engine power during acceleration and when under constant heavy load and a second to provide excellent economy while cruising This makes the FP50 an excellent choice for vehicles that tow heavy lo...

Страница 2: ......

Страница 3: ...n electrics from the vehicle s ignition switch The power supplying the gas petrol switch should come from a clean power source never from the positive side of the vehicle s high tension coil and never from the vehicle s fuel pump Fuel pump brushes and commutators wear over time which can lead to unstable voltages being fed to the fuel processor The chosen 12 volt source must be able to safely supp...

Страница 4: ... in close proximity to noisy high tension or alternator wires Standard factory emulation is a 0 7 Hz square wave of 0 0 volts to 0 9 volts Gas Valve Terminal This terminal should be connected to the gas LPG CNG valves All FP50 models contain an in built gas safety switch rated at 10 amps The gas valves should be shut down within 3 seconds of the engine stalling and or within 0 2 seconds of the ign...

Страница 5: ...el is delivered to the engine during acceleration The green light will stay on for varying times depending on how far and how fast the accelerator is depressed It should however go off within 5 seconds after depressing the accelerator Lean Rich Orange Lights The left orange Lean light indicates when the engine is running Lean ie not enough gas The right orange Rich light indicates when the engine ...

Страница 6: ...e preferred option as fewer problems are encountered under hard acceleration from idle FP50 DC Adjust the TPS RPM SET potentiometer slowly until the green ACCEL TPS SET light on the front of the FP50 blinks rapidly Continue to turn the potentiometer in the direction of the arrow another 5 degrees ie a little bit further This sets the TPS setting at which the vehicle will change over to gas on Dece...

Страница 7: ...d and the engine is not at idle 6 The CV30 CE30 stepper valve should still be disconnected AFTER DETERMINING THAT THE ENGINE IS IN GOOD CONDITION rev the motor to approximately 2500 rpm with no load being applied ie in neutral Wait for the O2 sensor to warm up typically takes 10 20 seconds Now adjust the power valve the large screw adjustment on the CV30 CE30 stepper valve until the mixture is CON...

Страница 8: ...he actual changeover from Petrol to Gas is not smooth the PETROL OVERLAP potentiometer will need to be adjusted Observe both the Petrol and the Gas lights during the changeover to gas If the engine loses power as soon as the Petrol light goes out turn the PETROL OVERLAP potentiometer slightly towards the arrow for increased petrol overlap If the engine loses power when the Petrol light is still on...

Страница 9: ...rtor to lean the rich light must not flicker Wait for 15 seconds the CV30 valve should now be fully open then stop the engine by turning off the ignition Now disconnect the CV30 CE30 loom and commence the tuning procedures from step 5 Note that a clear cup for the CV30 CE30 stepper valve is available This will allow you to visually observe the operation of the stepper valve while the engine is run...

Страница 10: ... when the sensor is hot the FP50 will then read a constant lean signal from this time on If the green ACCEL TPS SET light is constantly on the CV30 CE30 valve will be held open If the green ACCEL light is constantly on check that you have the correct TPS output wire You may have connected the green TPS input wire to the TPS earth wire or to a throttle position switch which does not give a slowly c...

Страница 11: ...the engine to run richer on LPG CNG This is governed by the TPS sensor The FP50 operates around two factory set air fuel ratios The rich and lean lights indicate when the engine is running richer or leaner than the air fuel ratio chosen by the FP50 at that time To determine exactly which air fuel ratio is currently chosen you must measure the output of the O2 sensor itself The standard FP50 progra...

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