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fully closed then the problem does not lay with the FP50 Fuel Processor or the CV30/CE30 
stepper valve. If the rotational barrel is fully open (and you were able to adjust the mixture lean by 
screwing in the CV30/CE30 power valve by no more than two turns), replace the CV30/CE30. 
Start the engine and hold the engine at 1500rpm. If the rotational barrel remains fully open replace 
the FP50 (the original CV30/CE30 stepper valve may well be fully operational). 
 

Warranty - First 3 Years (36 months)

 

Gastec is proud of the high quality components used to manufacture the FP50. This processor is 
therefore sold with a three year warranty that is transferable between owners, provided it has not 
been abused in any way [ie it must not be melted from excessive heat, must not have been 
damaged by fluids such as water, must not be burnt out due to electrical overload (always install 
the 10 amp fuse) and it must not be crushed etc]. Within this warranty period the FP50 should be 
returned to your local Gastec distributor for repair and/or replacement at no cost to the owner. 
Each FP50 is date coded so no invoice is required by the factory. 
 

Warranty - Years 4 to Year 10 

 The processor should be returned directly to the factory (or to the importer in your country of 
purchase) with a payment of US$40 (AUD$40) to cover its direct return. Each FP50 is date coded 
so no invoice is required by the factory. The same warranty conditions apply as listed for the first 
36 months. 
 

NOTE – Fuel Economy & Air Fuel Ratios 

LPG contains only 26 Megajoules per litre compared with 32 Megajoules for Unleaded Petrol (ie 
19% less energy). To ensure maximum power while accelerating the FP50 will allow the engine to 
run richer on LPG/CNG. This is governed by the TPS sensor. 
 
The FP50 operates around two factory set air/fuel ratios. The rich and lean lights indicate when 
the engine is running richer or leaner than the air/fuel ratio chosen by the FP50 at that time. To 
determine exactly which air/fuel ratio is currently chosen, you must measure the output of the O2 
sensor itself. The standard FP50 programming forces a richer air/fuel ration when the TPS voltage 
rises above 3.5 volts. For the standard programming, light load conditions operate around an O2 
voltage of 0.37 volts. This increases the vehicle’s economy significantly during light load highway 
running. For the standard programming, heavy load conditions operate around an O2 voltage of 
0.51 volts. This gives a significant increase is power under heavy load conditions which is ideal for 
highway overtaking and when pulling caravans etc. 
 
The FP50 programming was updated in December 2009. It will only further open the CV30/CE30 
stepper valve for one acceleration in every 2 seconds. Emissions testing has shown that this 
provides the most accurate (richer) air/fuel ratios. The CV30 stepper valve steps at 7.5 degrees, 
the CE30 stepper valve steps at 3.6 degrees. 
 

Gastec certify that the FP50 is 

CE Compliant

. Installers should contact their closest distributor for 

wiring and placement instructions for specific vehicles to comply with local standards and 
emission regulations. Updated instructions and information on the FP50 and other Gastec 
products may be found at www.gastec.ws 
 

The Gastec Group appreciates feedback from its customers. If any of our instructions need 
improvement, please let us know. If you would like to see changes to a product or have other 
suggestions for us, please visit our website and send us a message. We thank our customers for 
supporting our products. 
 
© Gastec Group (December 2009) 

Содержание FP50 Series

Страница 1: ...Mhz with 14 bit wide instructions 286 microsecond worst case loop times this gives the mathematical power to calculate the exact air fuel ratio in real time Two different air fuel ratios one for increased engine power during acceleration and when under constant heavy load and a second to provide excellent economy while cruising This makes the FP50 an excellent choice for vehicles that tow heavy lo...

Страница 2: ......

Страница 3: ...n electrics from the vehicle s ignition switch The power supplying the gas petrol switch should come from a clean power source never from the positive side of the vehicle s high tension coil and never from the vehicle s fuel pump Fuel pump brushes and commutators wear over time which can lead to unstable voltages being fed to the fuel processor The chosen 12 volt source must be able to safely supp...

Страница 4: ... in close proximity to noisy high tension or alternator wires Standard factory emulation is a 0 7 Hz square wave of 0 0 volts to 0 9 volts Gas Valve Terminal This terminal should be connected to the gas LPG CNG valves All FP50 models contain an in built gas safety switch rated at 10 amps The gas valves should be shut down within 3 seconds of the engine stalling and or within 0 2 seconds of the ign...

Страница 5: ...el is delivered to the engine during acceleration The green light will stay on for varying times depending on how far and how fast the accelerator is depressed It should however go off within 5 seconds after depressing the accelerator Lean Rich Orange Lights The left orange Lean light indicates when the engine is running Lean ie not enough gas The right orange Rich light indicates when the engine ...

Страница 6: ...e preferred option as fewer problems are encountered under hard acceleration from idle FP50 DC Adjust the TPS RPM SET potentiometer slowly until the green ACCEL TPS SET light on the front of the FP50 blinks rapidly Continue to turn the potentiometer in the direction of the arrow another 5 degrees ie a little bit further This sets the TPS setting at which the vehicle will change over to gas on Dece...

Страница 7: ...d and the engine is not at idle 6 The CV30 CE30 stepper valve should still be disconnected AFTER DETERMINING THAT THE ENGINE IS IN GOOD CONDITION rev the motor to approximately 2500 rpm with no load being applied ie in neutral Wait for the O2 sensor to warm up typically takes 10 20 seconds Now adjust the power valve the large screw adjustment on the CV30 CE30 stepper valve until the mixture is CON...

Страница 8: ...he actual changeover from Petrol to Gas is not smooth the PETROL OVERLAP potentiometer will need to be adjusted Observe both the Petrol and the Gas lights during the changeover to gas If the engine loses power as soon as the Petrol light goes out turn the PETROL OVERLAP potentiometer slightly towards the arrow for increased petrol overlap If the engine loses power when the Petrol light is still on...

Страница 9: ...rtor to lean the rich light must not flicker Wait for 15 seconds the CV30 valve should now be fully open then stop the engine by turning off the ignition Now disconnect the CV30 CE30 loom and commence the tuning procedures from step 5 Note that a clear cup for the CV30 CE30 stepper valve is available This will allow you to visually observe the operation of the stepper valve while the engine is run...

Страница 10: ... when the sensor is hot the FP50 will then read a constant lean signal from this time on If the green ACCEL TPS SET light is constantly on the CV30 CE30 valve will be held open If the green ACCEL light is constantly on check that you have the correct TPS output wire You may have connected the green TPS input wire to the TPS earth wire or to a throttle position switch which does not give a slowly c...

Страница 11: ...the engine to run richer on LPG CNG This is governed by the TPS sensor The FP50 operates around two factory set air fuel ratios The rich and lean lights indicate when the engine is running richer or leaner than the air fuel ratio chosen by the FP50 at that time To determine exactly which air fuel ratio is currently chosen you must measure the output of the O2 sensor itself The standard FP50 progra...

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