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 high 

efficiency wall boiler

 

 

Installation Manual       
          2021

 

 

 

 

 

 

 

 

 

 

 
 

For Model numbers:

 

 

 

 

Installation

 

 

 

Service and maintenance

 

 

 

Start up

 

 

 

Parts

 

 

 

 

WARNING

: If the information in this manual is

 

not followed exactly, a fire or explosion may 
result causing property damage, personal injury 
or loss of life.

 

 

WHAT TO DO IF YOU SMELL GAS:

 

 

Switch  off  the  appliance. 
Shut  off  the  gas  supply. 
Open the windows. 

 

Do not try to light any appliance. 
Do not touch any electric switch. 

 

 

Do not use any phone in your building. 
Leave the house. 

 

 

Immediately call your gas supplier from a 
neighbour’s phone. Follow the gas 
supplier's instructions. 

 

 

If  you  cannot  reach  your  gas  supplier, 
call the fire department. 

 

 

WHAT TO DO IF YOU SMELL FLUE

 

GASSES:

 

 

Switch  off  the  appliance. 
Open the windows. 

 

 

Shut off the gas supply. 
Leave the house. 

 

 

Contact  a  registered  installer  or 
a registered service center. 

 

Gasmaster

100, C140, C200

 

H100, H140, H200

 

R 100C, R 140C, R 200C
R 100H, R 140H, R 200H

Содержание R Series

Страница 1: ...the windows Do not try to light any appliance Do not touch any electric switch Do not use any phone in your building Leave the house Immediately call your gas supplier from a neighbour s phone Follow...

Страница 2: ...f a vent system configuration with roof terminal 25 Additional instructions for termination through a roof with a roof terminal 26 Mounting instructions for roof terminal Installation 26 Mandatory Pre...

Страница 3: ...Part 11 Installation check list 66 Installation 66 Start up 66 Operational Checklist 66 Before Leaving 66 Instructions to Installing Contractor 66 Part 12 Annual maintenance and inspection 67 Annual...

Страница 4: ...ant but not related to personal injury or property damage Throughout this manual units of measure are often expressed in both imperial and metric units of measure Note that for absolute temperature in...

Страница 5: ...stem and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above very carefully 2 Turn off all electric power to the appliance 3 Set the thermostat t...

Страница 6: ...A B51 has not been verified due to an exemption provided in a provincial pressure vessel code The installation of the gas appliance must conform to the requirements of this manual your local authority...

Страница 7: ...erious injury or death This manual contains information of the boiler before installing Perform steps in the order given Store the manual in the transparent envelope adjacent to the boiler The install...

Страница 8: ...r located in the back of the boiler makes sure that the heat that becomes available during the gas burning process is transferred to the DHW circuit Fan The air necessary for gas burning is propelled...

Страница 9: ...Part 1 Introduction Boiler dimensions All dimensions mentioned in the figures below are in inches 9...

Страница 10: ...smooth water flows F Burner and heat exchanger G Pump vent H CH Supply sensor I Magnetite filter B J Hydroblock K Connections L Internal expansion tank A L Figure 1 2 Hydroblock B C B 3 way valve C He...

Страница 11: ...stems as described in this manual The boiler does not have certification for other flue gas systems CH and DHW circuit Warning If no diffusion tight plastic pipes for supply and return are applied for...

Страница 12: ...syst 80mm 3 need adapter if using C PVC General Metric Eco King C140 H140 Eco King C200 H200 Imperial Dimensions h x mm inch 695x480x410 695x480x410 695x480x410 w x d 27 4x18 9x16 1 27 4x18 9x16 1 27...

Страница 13: ...ble 1 1 Technical specifications continued 13 Other technical data Allowed Pa Psi 200 0 029 200 0 029 200 0 029 resistance of flue gas system PH value of the 4 5 5 4 5 5 4 5 5 condensed water Availabl...

Страница 14: ...ondensate trap A wall able to carry the appliance s weight Remove any combustible materials gasoline and other flammable liquids from the installation area If the boiler is to replace an existing boil...

Страница 15: ...ended clearances Residential Garage Installations When installed in a residential garage mount the appliance a minimum of 457 mm 18 above the floor Locate or protect the appliance so it cannot be dama...

Страница 16: ...oom temperature Wall mounting Determine and mark the location for the CH supply and discharge pipes Secure the wall mounting bracket to a solid wall using field supplied lag screws anchors when mounti...

Страница 17: ...00 50000 40000 30000 20000 10000 Power 0 1 0 015 0 0302 0 0453 0 058 4 0 073 5 Figure 4 1 Pressure resistance vs power Pressure Have horizontal runs sloping backwards to the boiler not less than 5 cm...

Страница 18: ...pand and contract under normal operation This venting system must be supported in accordance with these instructions Assure unrestricted vent movement where required through walls ceilings and roof pe...

Страница 19: ...e precautions with horizontal installation the slope must be at least 5 cm mtr 0 60 inch feet towards the boiler 4 Shortening this type of concentric is not allowed use when necessary a telescopic or...

Страница 20: ...lete vent system This product is a cut able concentric vent air section that must be installed as part of the concentric vent and air system It s not allowed to build a complete system with cut able s...

Страница 21: ...maximum distance of 15 cm 6 inch from the female end see figure 4 5 dimension A Figure 4 5 Bracket fixing 7 Mount the vent section in the system and fix the brackets if necessary 8 It is recommended t...

Страница 22: ...shall not pass through rated fire separations The distance between the point of termination of system shall be 1 8 m 6 feet or more from combustion air inlet of any appliance More than 0 91m 3 feet fr...

Страница 23: ...ever the venting system penetrates a floor or ceiling and is not running in a fire rated shaft a fire stop is required Nail the fire stop to the structure and pass the venting sections through the hol...

Страница 24: ...4 11 Correct position wall seal 5 To prevent rainwater from collecting in the inlet air system Ensure that the flue terminal is not installed upside down See figure 4 12 Insert the flue terminal into...

Страница 25: ...is found at joints the A venting system must not be routed into thru or within any other vent such as an existing masonry or factory built chimney flue Plastic venting systems shall not pass through r...

Страница 26: ...rainwater to escape from the venting system The drain must include a trap to prevent combustion gases from entering the living space Fire stops Whenever the venting system penetrates a floor or ceili...

Страница 27: ...imilar device See figure 4 19 8 Fix the wall clamp supplied around the flue terminal Do not tighten the clamp See figure 4 19 Figure 4 19 Positioning of roof terminal 9 Connect the flue terminal to th...

Страница 28: ...ce gas supply shut off valve in the off position 3 Disconnect electrical leads Ensure the cables are placed in a fashion where they will not arc to ground or other conductor Vent Air Intake Pipe Lengt...

Страница 29: ...te location 5 Flue Gas Hazard Position the vent termination where vapors cannot make accidental contact with people and pets or damage nearby shrubs and plants 6 Elbow Extensions Elbows on outside of...

Страница 30: ...er line above or below meters regulators and relief 915 mm 36 devices6 Above a paved sidewalk driveway or parking lot on public property if 2 13 m 7 ft adjacent 7 Above a sidewalk driveway or parking...

Страница 31: ...llowing steps shall be followed with each appliance remaining connected to the common venting system placed in operation while the other appliances remaining connected to the common venting system are...

Страница 32: ...on in United States Canada Sheet Metal Approved but no applicable standard exists Approved but no applicable standard exists ABS UL Listed Approved but no applicable standard exists PVC Cellular Foam...

Страница 33: ...parts in order to maintain a safe approved system Do not mix parts or try to match with other products or use improvised solutions Do not use any solvents or adhesives with single wall PP pipe other...

Страница 34: ...nd shipped ideally for use with 80mm 125mm concentric pipe in pipe venting connection at the top of the boiler In cases where twin pipe systems are used a black O ring seal on the concentric air intak...

Страница 35: ...ollows The exhaust pipe can terminate in an open vertical orientation without concern about rain infiltration because this will drain away through a properly configured condensate trap If used in a ve...

Страница 36: ...Figure 5 58 2 Adhere to normal clearance restrictions as seen in Table 5 1 on page 30 Straight pipe exhaust termination is permitted when intake pipe is minimum 24 away from exhaust pipe to avoid re c...

Страница 37: ...any other reason the combustion chamber door must be removed and the inside of the appliance must be inspected for component damage by a certified technician e g the internal insulation at the front a...

Страница 38: ...37...

Страница 39: ...iler by a turning movement to the left 4 Clean the drain by rinsing washing it with tap water 5 Refill the drain water lock with clean tap water 6 Reinstall the drain by turning the drain into the boi...

Страница 40: ...H system before putting it into operation Any synthetic pipes used must be oxygen diffusion tight If not place a partition e g a heat exchanger between the boiler circuit and the circuit with the plas...

Страница 41: ...utoff protection Especially when the boiler is installed above radiation level Follow low water cutoff manufacturer s instructions Backflow preventer Use a backflow preventer This valve should be inst...

Страница 42: ...figure above D Connect the other end of the T piece to the return connection of the boiler Electric Disconnect the power to the appliance Connect the 10k Ohm NTC sensor in the tank to the tank connect...

Страница 43: ...e installation is maximized to 30 Gallon 115 liters If the installation operates at 176 140 F 80 60 C and 22 PSI 1 5 Bar installation pressure the volume of the installation is maximized to 40 Gallon...

Страница 44: ...ting Only appliance IET Internal Expansion Tank OEET Optional External Expansion Tank AV Air Vent Automatic FL Filling Loop PRV Pressure Relief Valve A CH supply B Not used capped B Mains w ater sup p...

Страница 45: ...central heating and optional connection with an indirect tank for DHW Only use this option if heat system heat loss is less then 50 000 BTU and consists of one zone of heating If not please use syste...

Страница 46: ...H Model System layout 2 H model boiler using Primary Secondary piping via closely spaced T s or a Low Loss Header LLH Can also be connected to an indirect tank for DHW Recommended piping schematic 45...

Страница 47: ...one high temp heating and one low temp heating zone Also can be used with an indirect tank for DHW H Model System layout 3 H Model boiler with two temperature zones for heating one high temp heating a...

Страница 48: ...pump for central heating and on demand DHW Only use this option if heat system heat loss is less then 50 000 BTU and consists of one zone of heating If not please use system layout 2 External expansi...

Страница 49: ...C Model System layout 5 Combi model boiler using Primary Secondary piping via closely spaced T s or a Low Loss Header LLH On Demand DHW Recommended piping schematic 48...

Страница 50: ...hot water WITH storage tank for DHW C Model System layout 7 Combi model boiler using direct supply piping via for heating and on demand hot water WITH re circulation pump for DHW 49 Use al temp senso...

Страница 51: ...rnal control ie Tekmar 261 required to cascade boilers Legend For boiler details refer to layout no 1 and 2 LLH Low Loss Header EC External control cascade control RT Room Thermostat 11 System layout...

Страница 52: ...enough for all the appliances in the home No appreciable drop in line pressure should occur when any unit or combination of units lights or runs Use common gas line sizing practices Make sure the gas...

Страница 53: ...line cord gets damaged it must be fully replaced with an official line cord See section 13 for part numbers The line cord and wall socket must be at any time reachable with regard to service purposes...

Страница 54: ...stat on of or Open Therm Outside sensor Tank Flue gas 3 w ay valve CH supply sens Flow DHW Temp DHW Pressure CH return Treturn CH Figure 9 3 Print circuit board main connections To Pump Ground CONNECT...

Страница 55: ...ce ensure all aspects of the installation are complete and in conformance with the instructions provided in this manual including the Vent Air Intake sections and the manuals delivered with the vent s...

Страница 56: ...he control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above very carefully 2 Turn off all electric power to the appliance 3 Set the...

Страница 57: ...the front side of the boiler lights up in orange The display shows the system pressure The boiler is provided with a special filling system By opening the filling valve the CH system will be filled Re...

Страница 58: ...vent cycle can be activated by unplugging wait 30 seconds and plugging back in the supply cable After approximately 5 minutes the air vent cycle is finished Disconnect your tube and close the manual a...

Страница 59: ...nection point is closed after performance of the calibration procedure Failure to do so may result in serious injury or death Important NOTE Before starting calibration make sure the boiler can transp...

Страница 60: ...INIMUM 8L flow on the screen of the boiler before starting calibration 1 Simultaneously press P1 and P3 for 5 seconds until the text test appears in the display The ladder symbol flashes in the displa...

Страница 61: ...r 5 seconds b Put the number on the left side of the display to 08 with P3 or P4 c Press P2 to confirm You have accessed the installer level 2 Press P3 or P4 to select the required parameter index num...

Страница 62: ...i 2 Hxx storage tank operation 12 Required tap water C F 61 142 40 101 70 158 temperature 14 Flue gas sensor 2 0 2 0 High limit switch type 1 NTC 2 High limit switch and NTC 15 Gas type 1 1 2 1 Natura...

Страница 63: ...ect the RT and the HRU contact on the burner control PCB for weather dependent control in night mode The lower the outside temperature the higher the CH temperature must be When it becomes warmer outs...

Страница 64: ...e hot water comfort The hot water can be set to three comfort types Eco The hot water is only heated when there is a hot water demand The temperature of the DHW heat exchanger is not maintained This s...

Страница 65: ...done via the table on page 61 Read out measured values 1 Simultaneously press P3 and P4 for 5 seconds The first value is displayed 2 Scroll with P3 and P4 through the values left on the display The v...

Страница 66: ...P 10 Flue gas temperature C F t4 11 Outside temperature C F t5 12 Temperature Tank C F t6 21 Room temperature of C F rt OpenTherm thermostat 22 Setpoint room temperature C F rt SP of OpenTherm thermos...

Страница 67: ......

Страница 68: ...nit must not kettle bang hiss Ensure gas line pressure is in accordance with section 8 System is free of combustion leaks Unit must operate smoothly Ensure the flue gas combustion readings are within...

Страница 69: ...e cause when water is leaking from the air supply pipe This may be found in the roof surface Open the condensate trap and remove any dirt present Flush if the condensed water coming from the condensat...

Страница 70: ...chamber is clean If necessary use some plastic to protect electrical components from being damaged by liquid dripping Inspect the insulation disc located at the back side of the combustion chamber Re...

Страница 71: ...ne Silica Certain components confined in the combustion chamber may contain this potential carcinogen Improper installation adjustment alteration service or maintenance can cause property damage serio...

Страница 72: ...ers the risks recommended handling procedures and acceptable disposal practices contact the organization below Canada CCOHS Telephone directory listing under Government Blue Pages Canada Health and Sa...

Страница 73: ...H140 106 1163 3 Burner Burner C H200 106 1036 4 Burner Gasket Burner 106 1091 5 Burner Inlet Pipe 106 1002 6 Backplate Backplate Uni 106 1010 8 Exhaust Pipe Exhaust Pipe 106 1011 9 Condensate hose Con...

Страница 74: ...ps for 202 1139 106 1098 Hydroblock connections D18 Quick connection clips for pipes to PHE 19 Flow Sensor Flow Sensor 206 0432 109 1062 3 WAY VALVE MOTOR 206 0431 109 1059 20 Pressure sensor Pressure...

Страница 75: ...e appliance operation appears to be incorrect or it is not responding at all to a demand for heat the following is suggested to determine and correct the problem Displaying faults LED indicators show...

Страница 76: ...e led SERVICE lights up To erase Reset fault In a number of occasions in which a fault has occurred the user can reset the fault and restart the system In those cases the text reset is shown in the di...

Страница 77: ...rature too high during DHW operation 5 8 16 17 18 19 34 35 39 41 42 43 37 Supply voltage too low 55 56 40 Fan feedback signal fault 41 57 58 59 60 77 41 CH pressure sensor deactivated 75 42 CH pressur...

Страница 78: ...es for damage and friction free routing 42 Sensors switched Check sensor positions and connections 43 Supple sensor broken Check sensor in diagnose menu 4 and replace when required 44 Siphon cluttered...

Страница 79: ...e it is inserted fully and twisted to secure fully completed 5 Propane if using See page 53 and 54 to change boiler setting from NG to LP If using H200 or C200 must change gas pipe on these models ONL...

Страница 80: ...t for leaks and signs of aging Confirm gas pressure and note pressure drop upon start up Confirm CO2 at high and low fire ideal 9 Visual and Temperature Do visual inspection of all system components a...

Страница 81: ...202 1262 5 ID 2021...

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