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Recommendations for the good working of your GAS GAS.

•Eight hours of running-in are recommended in order

to guarantee the correct working of the engine.

•It is important to warm the engine to the optimum

working temperature every time the motorbike is used.

•Synthetic or semi-synthetic 2-stroke oil should be

used at 2% in the oil/petrol mix.

-9-

RECOMMENDS THE USE OF OIL:

Содержание TXT GP 2017-E4 2017

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Страница 3: ...y years of competition and experimentation in this demanding discipline as well as the many great successes achieved thanks to great trial riders who have contributed with their expertise to the basic...

Страница 4: ...d these warnings not be heeded the guarantee may be automatically invalidated Various notes These are the indications necessary for the optimal control and adjustment operations together with those ta...

Страница 5: ...g 23 Fuel tank dismantle 24 Radiator fill in 24 Spark dismantle 25 Spark check 25 Air filter box dismantle 26 Carburettor dismantle 27 Carburettor capacity check 27 Carburettor cleaning 27 Inlet valve...

Страница 6: ...s that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Direc...

Страница 7: ...the specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of th...

Страница 8: ...f a claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rende...

Страница 9: ...recommended in order to guarantee the correct working of the engine It is important to warm the engine to the optimum working temperature every time the motorbike is used Synthetic or semi synthetic...

Страница 10: ...c Bore and stroke 76 x 60 mm 300 cc engine Cylinder size 294 1 cc Bore and stroke 79 x 60 mm Carburettor diameter of the diffusor 26 Lubrication system Mixture 50 1 2 Ignition system Digital magnetic...

Страница 11: ...280 300 Rear Variable progressive system with mono shock multiadjustable Suspension stroke Front 177 mm Rear 164 mm Front fork oil SAE 5 Front fork oil level 40 mm 125 200 180 mm air chamber steel bar...

Страница 12: ...headlight 10 Front tyre 11 Front brake disc cover 12 Front brake disc 13 Cylinder 14 Carburettor 15 Chain guide 16 Chain slide 17 Chain 18 Rear sprocket cover 19 Rear sprocket 20 Rear rim 21 Rear tyre...

Страница 13: ...Ignition cover 42 Fuel tank 43 Fuel tank cap 44 Left hanle grip 45 Clutch lever 46 Light controls 47 Clutch pump 48 Handlebar 49 Left bottle regulation 50 Multifunction 51 Warning indicators 52 Right...

Страница 14: ...lutch Engine protector plate Every year 30 hours Every race Every race Every race Every race Every race 30 hours Every race Every race Every race 30 hours 60 hours Every race Every race Every race Eve...

Страница 15: ...very race Every race Every race Every race Every race Every race Every race 60 hours Every race Every race Every race Every race Every race Every race Every race Every race If is necessary If is neces...

Страница 16: ...printed on the front and this information must coincide with that contained in the vehicle documents We recommend that this information be entered in the box below Key identification numbers The mope...

Страница 17: ...left hand grip This is an orange colour button To start the right hand indicator move this switch to the right and likewise to start the left hand indicator move this switch to the left All light con...

Страница 18: ...ocking system could be damaged I Use premium gasoline with an octane rating equal to or higher than that shown in the table Gasoline is extremely flammable and can be explosive under certain condition...

Страница 19: ...urn in counterclockwise direction To close it place cap with the words GAS GAS in the upper position and turn the tab in clockwise direction It is important to check periodically the condition of the...

Страница 20: ...fuel tap A must be forward rearward for normal operation When turned upwards it opens the reserve downwards it turns off the fuel 8 A B C C Reserve Open Closed The choke B is a device for aiding the e...

Страница 21: ...m This play must never be eliminated Like the c l u t c h lever the front brake lever must be in the ideal position Again the play must not exceed 3mm This play must never be eliminated 7 3 mm minium...

Страница 22: ...it a few minutes To check the oil level unscrew the cap B and examine the level of oil using the dip stick The level should be between the marked maximum and minimum levels If it is too high drain the...

Страница 23: ...lean with water and detergent then dry and lubricate with oil designed for filters Ensure its correct collocation once clean In the lower part of the filter chamber there is a leaf that acts as the es...

Страница 24: ...k that the gasoline cap and fuel cock are closed properly Next pull out the fuel tube end A which is inserted in the fuel cock The third step is to unscrew the Allen screw M6 B fastening the front upp...

Страница 25: ...y to periodically check the spark plug condition This must be done removing the spark plug from its housing in the upper part of the cylinder head First disconnect the spark plug cap and remove the sp...

Страница 26: ...the filter box to the chassis 3 Pull the filter box straight up just enough until the rear intallation connecting fixture is visible 4 Disconnect the fixture Fig 1 5 Remove the filter box completely...

Страница 27: ...or very thoroughly To do so use compressed air It is important to check the level of petrol within the carburettor The float should be at 18 5mm C C C I Extreme precautions must be taken to dry the in...

Страница 28: ...ndling these parts C I The distance between reeds and the reed keepershouldbe6 5mm for all types of displacement models Reeds must be kept in perfect conditions with no signs of nicks scratches broken...

Страница 29: ...ir bleeder Check clutch discs for possible wear after many hours of use For correct operation the minimum measure should be between 9 75 to 9 85 mm C 17 5 9 75 0 1 0 A C A The circle indicates where t...

Страница 30: ...of air chamber 160 mm 575 mm Level of air chamber 180 mm 575 mm FRONT FORK 40 mm 125 200 FRONT FORK 40 mm aluminium bars 250 280 300 For a medium weight of 75 Kg we should preload the spring to 2 5 m...

Страница 31: ...is adjusted manually Right hydraulic extension Left hydraulic compression C A B 7 7 The preloading of the damper spring is measured by the rotation of the toothed rings C with the aid of a special wre...

Страница 32: ...e to periodically remove and verify the condition of the swingarm bearings and holders 7 The link adjustments at the lower part of rear suspension must be periodically cleaned verified and lubricated...

Страница 33: ...se to the footrests springs and fixtures 8 Use special oil to lubricate the following 1 All linkages of the brake and clutch levers C 2 The linkage of the gear shift lever C 8 C 8 8 3 Also the rear br...

Страница 34: ...llow smooth operation of the gasoline control C 7 6 The secondary chain must be cleaned and lubricated thouroughly and frequently since it is exposed to inclemency and constant rubbing 8 C 34 C 5 Appl...

Страница 35: ...frequently lubricate the chain tensor spring because ii is under great stress C 7 9 Oil and clean the gas control frequently it is especially recommended to do so after the bike has been cleaned with...

Страница 36: ...in opposite direction of the wheel travel C 7 To regulate the chain slack and center the rear wheel use the shaft excentrics which can be easily graduated C 7 7 The chain tension must allow a slack ne...

Страница 37: ...sure 0 450 bar normal 0 420 bar competition Rear wheel pressure 0 350 bar normal 0 300 bar competition 7 A l l t y r e s c o n d i t i o n s must checked to insure optimum road adherence possible Fig...

Страница 38: ...e the air trapped in the brake circuit 7 The front brake fluid level can be verified watching through the transparent inspection window 7 7 Pad brakes wear front and rear must be checked from time to...

Страница 39: ...der support Verify fluid level periodically and refill if necessary C To verify the reservoir level you must remove the fuel tank and place de oil reservoir in horizontal position to check the real fl...

Страница 40: ...7 8 7 8 25 7 8 3 4 7 8 7 8 7 8 40 10 7 8 12 12 13 7 8 11 5 13 25 PART NAME Front wheel axle Chassis to swingarm fastener Upper shock absorber fastener Lower shock absorber fastener Connecting rods cap...

Страница 41: ...wheels do not touch the ground if possible place cardboards under the wheels Cover the motorcycle to protect it from dust and dirt When starting off after an extended storage Remove the plastic bag f...

Страница 42: ...motor running save the data to the memory even when the device is switched off When the multifunction apparatus is not activated it displays a clock The value of the wheel circumference can be altered...

Страница 43: ...ION CHARACTERISTICS CURRENT SPEED SPD 4 399 9 kmph or mph 0 1 kmph or mph 0 1 TACHOMETER RPM 0 19999 rpm 10 rpm 0 1 TACHOMETER BAR 0 12000 rpm Variable 0 1 MAXIMUM SPEED MS 4 399 9 kmph or mph 0 1 kmp...

Страница 44: ...ter It shows the total mileage accumulated by the vehicle The data is stored in the memory even when the device is not running ART Time of use controller Calculates the total time in operation It star...

Страница 45: ...nds and then release Selecting the values for the wheel circumference Enter the value for the wheel circumference by pressing button 1 in succession To go on to the next digit press button 3 Confirm b...

Страница 46: ...s button 3 Confirm by pressing button 2 Setting the pulse per revolution PPR The gauge receives one electrical pulse for each revolution on the engine PPR Default value for 2 and 4 stroke engines 1 PP...

Страница 47: ...irm by pressing button 2 Selecting the warning temperature Note This step can only be taken on vehicles fitted with the optional temperature sensor When the engine temperature exceeds the set value th...

Страница 48: ...ximum speed Distance Chronometer Maximum temperature Maximum rpm Confirm the reset by pressing buttons 1 and 2 simultaneously Total reset of the display Press the RESET button using a suitable object...

Страница 49: ...for 3 seconds when the button is pressed If the lighting is connected to the 12V system on the vehicle it will be brighter and stay on for up to 20 minutes after the vehicle has come to a full halt S...

Страница 50: ...alized workshop Go to a specialized workshop Go to a specialized workshop Drain old fuel out of the tank With the fuel tank filled with new fuel the engine will start immediately Clean and dry or repl...

Страница 51: ...Main jet set too high Replace the rotor Drain the fuel tank and fill up with new fuel Clean the fuel system and verify its operation Clean or replace the air cleaner Verify its operation Verify if the...

Страница 52: ...rn steering bearings Bent steering stem Go to a specialized workshop Replace the shift fork Go to a specialized workshop Replace the gearshift lever Adjust or replace the selector position spring Repl...

Страница 53: ...Abnormal motorcycle noises Handlebar vibration Pour excess oil until reaching the correct oil level Drain fork oil and fill with correct fork oil viscosity Replace the front fork Go to a specialized...

Страница 54: ...Incorrect brake adjustment Tighten steering bracket and steering stem locknut to the correct torque values Tighten steering bracket and steering stem locknut to the correct torque values Replace the...

Страница 55: ...ce of 30 centimeters minimum this will insure the correct gloss of the plastics and adherence of the self adhesive labels that decorate the motorcycle SAFE RIDING OF THIS MOTORCYCLE Safe riding of a m...

Страница 56: ...akage or malfunction it is recommended that the owner contact his official dealer to correct this problema Besides the homologated vehicle you have received a complementary kit for a racing version of...

Страница 57: ...Front left turn signal 10 Turn signal box 11 Trial license holder homologated 12 Stand spring 13 ULS screw 8x12 8 8 14 Self locking M6 nut with galvanized washer 15 Mirrors 16 Carburettor kit 1 2 3 4...

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