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2 T-BA/ET-1250-0-GB-

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 Contents

Contents

1.0 Technical data ................................................. 3

2.0 Safety regulations ........................................... 5

2.1 Proper use ........................................................5

2.2 Acceptance and monitoring..............................5

2.3 Hazard symbols and signs ...............................5

2.4 Pictographs used..............................................5

2.5 Safety at work...................................................5

3.0 Transport ......................................................... 7

3.1 Transport ..........................................................7

3.2  Storage ............................................................7

3.3  Scope of supply ...............................................7

4.0 Installation ....................................................... 8

4.1 General.............................................................8

4.2 Assembly ..........................................................8

4.2.1 Stationary operation ..............................8
4.2.2 Installation in vehicles ...........................8

4.3 Power transmission ..........................................8

4.3.1 Articulated shaft drive ...........................8
4.3.2 V-belt drive ............................................9
4.3.3 Coupling drive .......................................9

4.4 Pipelines ...........................................................9

4.5 Safety and monitoring equipment.....................9

4.5.1 Check valve...........................................9
4.5.2 Safety valve...........................................9
4.5.3 Vent valve............................................10
4.5.4 Float valve ...........................................10
4.5.5 Pressure gauge/vacuum gauge ..........10
4.5.6 Thermometer ......................................10
4.5.7 Touch guard ........................................10
4.5.8 Silencer ...............................................10
4.5.9 Intake air filter......................................10
4.5.10 Vacuum filter .......................................10

5.0 Commissioning ............................................. 11

5.1 Prior to commissioning ...................................11

5.2 Oil tank ...........................................................11

5.3 Shut-off fittings ...............................................11

5.4 Prelubricate ....................................................11

5.5 Direction of rotation ........................................11

5.6 Drive ...............................................................11

5.7 Check operating parameters ..........................11

5.8 Check safety valves ........................................11

5.9 Version with four-way cock .............................11

6.0 Operation ...................................................... 13

6.1 Restarting .......................................................13

6.2 Regular inspections ........................................13

6.2.1 Safety valve.........................................13
6.2.2 Vent valve............................................13

6.3 Possible operating errors................................14

6.4 Action for prolonged standstill ........................14

6.5 Flushing after excess intake ...........................15

6.6 Troubleshooting ..............................................15

7.0 Maintenance.................................................. 17

7.1 Warranty.........................................................17

7.2 Maintenance, maintenance schedule.............17

7.2.1

Cooling................................................17

7.2.2

Rotary compressor/
Compressor vacuum pump.................18

7.2.3

Vacuum filter .......................................18

7.2.4

Combination intake air filter ................18

7.2.5

V-belt and belt tension ........................19

7.2.6

Clean the oil tank ................................19

7.2.7

Check valve.........................................20

7.2.8

Vent valve............................................20

7.2.9

Rotary slide valve rate of wear............20

8.0 List of spare parts ......................................... 21

Содержание Wittig SLS 34

Страница 1: ...T BA ET 1250 0 GB September 2013 SLS 34 54 Operating Manual and Spare Parts List Original Instructions...

Страница 2: ...encer 10 4 5 9 Intake air filter 10 4 5 10 Vacuum filter 10 5 0 Commissioning 11 5 1 Prior to commissioning 11 5 2 Oil tank 11 5 3 Shut off fittings 11 5 4 Prelubricate 11 5 5 Direction of rotation 11...

Страница 3: ...ge 2 2 Permissable Speed Range rpm min 1 1000 1500 1000 1500 Power requirement at the shaft at 2 bar gauge kW 9 5 15 5 Motor power required kW 11 18 Oil consumption l h 0 07 0 09 Mass moment of inerti...

Страница 4: ...Maximum Operating Pressure bar g gauge 2 2 Permissable Speed Range rpm min 1 1000 1500 1000 1500 Power requirement at the shaft at 0 5 bar absolute kW 5 7 10 Oil consumption l h 0 06 0 08 Mass moment...

Страница 5: ...equirements such references must be precisely observed All users must be aware of the safety notes ATTENTON is used for reference to those directives and regulations that pre vent damage to the machin...

Страница 6: ...machine when it is at a standstill Before starting work secure the machine to pre vent restarting The system must not be pressurized or contain a vacuum when work is being carried out on the machine V...

Страница 7: ...n safeguards must be removed 3 2 Storage Prior to fitment the machine must be stored in a dry heated room Prior to final assembly leave the covers in place on the delivery socket The preservation of t...

Страница 8: ...llation in vehicles The installation site for the compressor must be easily accessible and protected against falling objects The compressor must be firmly bolted on the chassis Suf ficient space must...

Страница 9: ...it ting Condensate traps with drain cocks must be fitted at the lowest point of the outlet pipes in particular in riser pipes 4 5 Safety and monitoring equipment 4 5 1 Check valve For compressor and v...

Страница 10: ...sure pipe directly downstream of the delivery socket It must have an adequate range for the type of use The constant temperature of the compressed air must not exceed 180 C Higher temperatures are bri...

Страница 11: ...ocket Repeat every 15 minutes during the initial 1 2 operating hours 5 5 Direction of rotation Briefly switch on the drive and check the direction of rotation according to the arrow on the housing 5 6...

Страница 12: ...12 T BA ET 1250 0 GB 10 11 5 0 Commissioning 9 5 10 Lever position Pressurize 4 1 7 Exhaust respectively intake pipe R 2 8 to Tank R 2 2 3 DIAGRAM 7 Compressor...

Страница 13: ...alve In accordance with accident prevention regulations a safety valve without a cut off must be fitted in the pres sure pipe downstream of every compressor It must be set so as to prevent the maximum...

Страница 14: ...rdner Denver 6 4 Action for prolonged standstill Clean the machine thoroughly When cleaning with a pressure washer there is a risk of water penetration After wet cleaning run machine for several minu...

Страница 15: ...possibility of being able to determine the cause and rectify the fault Defect Possible cause Rectification Capacity of the compressor vacuum pump decreases Vacuum filter or combination air filter foul...

Страница 16: ...the lowest possible speed and without pressure or vacuum subsequently fill with lube oil as shown under Commissioning Excessive power requirement Excessive speed Excessive final pressure Pressure gau...

Страница 17: ...e extended if the specified number of operating hours is not achieved Due to the different operating conditions it is impossi ble to predict when the check up for wear repairs maintenance and inspecti...

Страница 18: ...ge for dam age A damaged cartridge must be replaced Check the round seal or gasket for damage Replace damaged sealing rings When cleaning the filter housing take steps to prevent any dirt wadding or l...

Страница 19: ...ushbutton of the service indicator inwards colour changes from red to colourless The service indicator is ready for use once again Where necessary the filter cartridge can be cleaned once by blowing o...

Страница 20: ...o become blocked due to fouling which would restrict the function of the vent valve To prevent this inspect the vent valve regularly at least every 3 months more frequently in the event of considerabl...

Страница 21: ...11 Shaft seal 40x 52x 7 2 461 038 00 for Part 5 12 Shaft sealing ring liner 1 411 790 00 for Part 3 13 O ring 210x3 1 463 680 00 for Part 6 14 Oil filler cap 1 472 019 00 15 Oil dipstick 1 914 879 00...

Страница 22: ...e bracket 1 914 251 00 in part 38 40 Valve cup 1 914 252 00 in part 38 41 Flat gasket 1 464 525 00 between parts 1 and 38 Item Object Quanti ty Order number Remarks Part Object Quan Order number Remar...

Страница 23: ...8 0 List of spare parts T BA ET 1250 0 GB 10 11 23 DIAGRAM 11 Longitudinal and cross sectional diagram through the compressor vacuum pump with check valve...

Страница 24: ...24 T BA ET 1250 0 GB 10 11 8 0 List of spare parts...

Страница 25: ...8 0 List of spare parts T BA ET 1250 0 GB 10 11 25 DIAGRAM12 Longitudinal and cross sectional diagram through the com pressor vacuum pump with changeover four way cock...

Страница 26: ...d Seven Hills New South Wales 2147 Australia Phone 61 2 96207000 Fax 61 2 96207955 email hermant malik gardnerdenver com France Gardner Denver France SA Division Compresseurs 42 rue du Montmurier BP 6...

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