background image

Problem

Possible Cause

Solution

External connection leak

Check and tighten all external tubing

connections; check tubing for cracks;

tighten connections in PTFE heads

Gas Ballast is On

Switch Gas Ballast to OFF position

Vacuum Control is not Closed

Closed Vacuum control (CW)

Jar “Intake Side” is not tightened in place

Use Rubber Wrench to tighten jar 

Check vacuum pump pressure with external

vac. gauge, attached to pump inlet fitting

If external vac. gauge pressure is the

same as  unit's display, problem is with

faulty pump or external connection leaks

(mechanical problems)

Solenoid valve is not operating properly

Valve is always in closed position except

purge cycle. Remove valve silencer and

plug valve inlet with rubber stopper. If

pressure drops it indicates leaky valve.

Insuffic

ient Vacuum

Internal leak

Bad valve or bad diaphragm; both bad

parts also effect noise; if there is no

vacuum, intake stage is problem. 

Vacuum level around 30-40 Torr

indicates bad exh. stage, valve or

diaphragm.

Bad valve or diaphragm

Change Valve / Diaphragm

Loose eccentric or counterweight

Tighten Loose Parts. Use Loctite

Broken diaphragm threaded insert

Change Diaphragm

Bad Con-Rod bearing or motor bearing

Change Con-Rod

Broken motor shaft

Change Shaft

Loose housing cover

Tighten housing screws on back of unit

Slide rail loose, remove housing cover

and slightly crimp slide rails on inner top

of housing cover. Do not over crimp.

Loose inlet/outlet jars

Tighten jars

High 

noise

Damaged diaphragm

Check vacuum performance - See Poor

Vacuum section below

       If vacuum is still poor, contact 

       Welch Technical Support*.

Loose motor mounting screws

Tighten screws

Exces

sive 

vibra

tion

Incorrectly installed counterweight or wrong

C'weight

Failures described above also contribute to

excessive noise

Adjust/reinstall/change C’weight

Indicates partially plugged passage, usually

in exh. stage

Clean/Unplug Stage

M

ec

ha

ni

ca

l  F

ai

lu

re

s

Slow 

pump

-down

Plugged silencer

Unplug /change silencer

18

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Содержание Welch Self-Cleaning Dry Vacuum System DryFast...

Страница 1: ...s underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos...

Страница 2: ...y intake and discharge before using pump See Section 2 28 CAUTION Do not pump liquids with the pump Pumping liquids will cause the pump to stop working 2025 2027 2028 9 Torr 12 mbar 2 Torr 2 7 mbar 2...

Страница 3: ...truction could result in damage to the equipment associated equipment and process These units con rm to the SI International system of units of measurement The following symbols with recommendation of...

Страница 4: ...ral Maintenance Section 05 Calibration 5 10 Calibration for Model 2027 only Section 06 Troubleshooting 6 10 Vacuum Problems Section 07 Speci cation 7 10 Pump Speci cation Table Section 08 Drawings Par...

Страница 5: ...id serious burns never touch unit during or immediately after operation 1 18 Be sure to properly identify intake and discharge before using pump See Section 2 14 WARNING Remove plug s from Exhaust Por...

Страница 6: ...nding temperature remains between 10 C and 40 C 50 F and 104 F Always check to insure the location chosen is protected from direct or indirect moisture contact The pump should be located as closely to...

Страница 7: ...must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper installation of the grounding plug can result in a risk of ele...

Страница 8: ...s located in the top front section of the system The dial vacuum gauge is commonly used to indicate vacuum level when operating in the rough vacuum range 2 torr 2 7mbar 29 8 in Hg Dial vacuum gauges g...

Страница 9: ...ballast or vent switch acts to minimize vapor condensation when pumping heavy vapor loads In a pump functioning on an apparatus with a high vapor load compression within the pump takes place in the n...

Страница 10: ...ll shut off allowing the unit to vent to atmospheric pressure The outlet separator catches any liquid or particulates during the purge cycle To adjust the purge cycle time on Models 2025 2026 2027 fro...

Страница 11: ...o freeze out most heavy water vapor loads A variety of cold traps are available from Welch Contact your closest Gardner Denver Welch Vacuum Technology sales of ce See country directory on back cover o...

Страница 12: ...can be made out of readily available material for protecting the pump The trap would consist of a ltering ask placed between the pump and the vacuum chamber The simple liquid trap will act as a buffe...

Страница 13: ...the valve will be in the closed max vac position AUTO MODE Press AUTO button or Vacuum Control knob in MANUAL mode to enter AUTO mode AUTO mode gives you precise control of the vacuum setting via Up...

Страница 14: ...l knob to scroll to the Program option and press to enter the Program menu screen The Program screen displays all existing stored programs in desired vacuum units and time minutes Use the Vacuum Contr...

Страница 15: ...and display the current units setting with an asterisk Use the Vacuum Control knob to select the desired units and push the Vacuum Control knob to change The screen will now display the new vacuum uni...

Страница 16: ...the Vacuum Control knob to select Exit or Back to make additional changes from the Setup screen 4 ABOUT Use the Vacuum Control knob to select the About option The About option lists the product model...

Страница 17: ...d place over both pins See gure calibration mode below Step 4 Attach gauge to inlet of pump Step 5 Re apply power to the unit CAUTION Unit will start up as soon as power is applied Display will ash SE...

Страница 18: ...um Note Pump Cannot Start Under Vacuum Turn off and UNPLUG PUMP remove top housing and turn fan a few times Replace cover and turn on if problem still persists contact Welch Technical Support Turn pum...

Страница 19: ...el around 30 40 Torr indicates bad exh stage valve or diaphragm Bad valve or diaphragm Change Valve Diaphragm Loose eccentric or counterweight Tighten Loose Parts Use Loctite Broken diaphragm threaded...

Страница 20: ...off and UNPLUG PUMP wait 30 seconds re connect to power and turn pump back on Digital gauge Displays CAL Err Unit has detected a calibration error Mechanical Failures Poor Vacuum Leaks Check inlet ja...

Страница 21: ...ump Anti Foam Button N A N A N A YES Tubing needed I D in mm 1 4 7 1 4 7 1 4 7 1 4 7 Intake Exhaust Thread NPT 3 8 3 8 3 8 3 8 Weight lbs Kg 30 13 6 30 13 6 30 13 6 30 13 6 Programmable Repeat Functio...

Страница 22: ...Section 8 DRAWINGS PARTS LISTS AND EXPLODED VIEWS 8 10 Dimensional Drawing 21 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 23: ...8 11 Schematic Wiring Diagram for Models 2025 2026 22 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 24: ...8 12 Schematic Wiring Diagram for Model 2027 23 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 25: ...ing PTFE Duality 1 30 Ft 6 1 See Note 1 Gasket 1 7 1 See Note 1 U Clamp 1 8 1 726123 Vacuum Gauge 2 Dial mbar kPa 8 1 726125 Vacuum Gauge 2 Dial in Hg cm hg 9 2 1423B Glass Jarr Assembly 10 2 1415B Re...

Страница 26: ...ts List Exploded View for Repair Kits Repair Kit 2025K 01 for Model 2025 Repair Kit 2027K 01 for Models 2026 2027 25 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artis...

Страница 27: ...______________________________ __________________________________________________________________________________________ ______________________________________________________________________________...

Страница 28: ...will be repaired under this warranty rather than replaced The warranty is effective for one year from the date of original purchase when 1 The warranty card has been completed and returned 2 The produ...

Страница 29: ...kie IL 60077 Phone 847 676 8800 Fax 847 677 8606 Technical Support Fax 920 451 4397 Ordering Copyright 1997 2004 Gardner Denver Welch Vacuum Technology Inc Welch is registered trademarks of Gardner De...

Страница 30: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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