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Page    21

 

 

GD150 Compressor Parts

 

 
Item

 

Description

 

Part No 

QTY 

BODY J100 

3050316461-2 

2a 

REPLACED BY 3667016000-2 

3664516000-2 

3a 

SIDEPLATE J100 DIE CAST MACH. 

3801816005-2 

FAN J100 / GD150 

3301016450-2 

COWL, GD150, NDE, PLASTIC, MAROON 

3213016000-2 

COWL, GD150, DE, PLASTIC, MAROON 

3213116000-2 

7#+ 

'O'RING 147 X 1.78 VITON 

6758300600-2 

8#+ 

BLADE J150 

3091616000-2 

BUSH J100 MNTG STEPPED 

3131216848-2 

10#+ 

RING STAR TOL D28X15 SV 

M750280015-7 

11 

KEY RECT/PARR RD END 8 X 7 X40 

M200807040-4 

12+ 

SHIM J100 0.050 BRG CAP 

7701100635-2 

13+ 

SHIM J100 0.075 BRG CAP 

7711100635-2 

14+ 

SHIM J100 0.125 BRG CAP 

7721100635-2 

15+ 

SHIM J100 0.25 BRG CAP 

7731100635-2 

o+ 

GREASE HIGH TEMP AEROSHELL#5 14.1ozTB-US 

520010203 

23 

FLANGE J100/2 x 1.5" NPTF CI 

508030207 

22 

GASKET J102/100 CAST IRON FLG 1/16" -US 

526073200 

26 

NUT HEX FULL S/S M10 

188010200 

19 

PLUG AVSEAL 6MM 695 09 00 

6950900841-2 

20#+* 

SCREW SHOULDER SPECIAL 

7050400059-2 

21 

CAPSCREW SKT HD ISO 12.9 M10 X 25MM PLTD 

128110425 

23 

CAPSCREW SKT HD ISO 12.9 M10 X 35MM PLTD 

128110435 

30* 

LABEL ROTATION ARROW(27 

6710300451-2 

31* 

NAMEPLATE AIR INLET JCD150(28) 

6726500451-2 

32* 

NAMEPLATE DISCHARGE JCD150(29) 

6726600451-2 

3e 

BRG ROLLER NJ306E JP1 C3 

6036900850-2 

35+* 

SEAL AIR 48 X 62 X 7 STAINLESS 

3730700869-2 

3c 

CIRCLIP INT 62 DIA 

M140620000-8 

3b 

SEAL OIL 2 LIP VITON 48X72X8  (old p/n 

7163500000-2 

3d 

SEAL OIL 2 LIP 30X52X7 VITON 

7163600000-2 

3g 

CAP BRG HSG J100 

3150116455-2 

40 

CAPSCREW  SKT HD ISO 8.8 M10X20mm PLTD(US 

128110020 

24 

CAPSCREW HEX HD S/S M10 X 50 

128010250 

42 

LOCKWASHER ST/ST 10 MM SPLIT 

194010210 

12 

 

TOOL J102 LARGE OIL SEAL 

530051205 

 

TOOL J102 SMALL OIL SEAL 

530051202 

 

TOOL J102 SLEEVE & BRG 

530051203 

 

TOOL J102 AIR SEAL 

530051204 

REPAIR KIT BLADE J100/GD150 

710000202 

REPAIR KIT SERVICE COMP J100/GD150 

710001202 

43 

BRKT MNTG J100/2 FOOT THICK ZINC COATED 

507003202 

 

* ITEMS NOT SHOWN IN DRAWING

 

 

 

Содержание GD150

Страница 1: ...Service Instruction Manual GD150 ROTARYVANE COMPRESSOR 4990716000 November 25 2014...

Страница 2: ...emoval 10 4 6 Sideplate Re assembly 12 5 Rotor Assembly 5 1 Removing the Rotor Assembly 15 5 2 Bearing Inners 15 5 3 Refitting the Rotor Assembly 16 6 Setting Clearances 6 1 Free Movement Check 17 6 2...

Страница 3: ...uld result Installation A relief valve must be fitted in the outlet pipe work as close to the compressor as possible The valve must be positioned so as not to vent air on to any personnel since the ai...

Страница 4: ...erior of the machine and ancillaries should be steam cleaned prior to removal from the vehicle and or before commencement of any dismantling All mating parts should be marked during dismantling to ens...

Страница 5: ......

Страница 6: ...cleaning operation may result in premature failure of the replacement blades 3 1 Blade Removal See Sections 4 2 4 3 and 4 4 See Fig 6 for machine support positions Worn blades are removed by sliding...

Страница 7: ......

Страница 8: ...ure that the curved edge of the blade follows the contour of the rotor See fig 2 The 6 blades should be replaced using the same method caution as used on blade removal When blade replacement is comple...

Страница 9: ...Tolerance ring 9 Fan 10 Cap Screw M10x20 11 Bearing Housing Cap 12 Cap Screw M10x25 13 Sideplate CAUTION Take care not to damage the threads in the shaft end Figure 3 Sideplate and Cowl Assembly 4 1 R...

Страница 10: ...tolerance ring Use a fan extractor as shown in fig 5 making sure that the clamps are positioned in the arrowed portion of the fan Alternatively use a mallet and A length of bar to force the fan from...

Страница 11: ...invalidate any existing warranty available Figure6 Supportingthemachineusingwoodenblocks sideplatesremovedforclarity NOTE It may be necessary to lightly tap the side of the sideplate with a soft face...

Страница 12: ...Air Seal The sideplate assembly contains the parts shown in Fig 9 The sideplate dismantling method at various stages as appropriate is shown below Figure 9 Seal Bearing parts etc CAUTION Only do this...

Страница 13: ...p firmly in a vice and tap the oil seal out of the bore Discard the oil seal and replace 4 Bearing Outer Item 5 Using fingers pull the bearing out of the bore see fig 10D reversal of If the bearing is...

Страница 14: ...clip and position it in the groove above the air seal 3 Oil Seal Item 6 Using a dolly 55 inside the recess press the oil seal in to position The flat face of the seal sits on the bottom of the bore wi...

Страница 15: ...oosely fasten the sideplate to the body using the 3 socket cap screws and shoulder screw Then tighten the socket cap sand shoulder screw until lightly nipped 4 Tighten the 3 socket cap screws to the a...

Страница 16: ...coat the diameter with copper slip to aid future separation 8 Place the fan onto the shaft press the fan over the star tolerance ring until it is fully located using a tubular dolly See fig 13 9 Repe...

Страница 17: ...st carefully grind the diameter of the bearing inner to generate a groove 2 Gently tap the bearing inner with a hammer and a small bar approx 5 mm in diameter to loosen it from the diameter A noise sh...

Страница 18: ...Figure 15 Extracting the bearing inner 5 3 Re tting the Rotor Assembly Thoroughly clean the rotor and body bore This is a reverse of the removal Section 5 step 1 Ensure the body bore is protected by...

Страница 19: ...E GREASING 6 2 Establishing Shim Pack Size 1 Push pull the rotor towards the end to be checked ensuring the same axial position achieved in section 6 1 2 Zero the DTI on the end of the shaft 3 Slowly...

Страница 20: ...4 Checking the Float NOTE To increase the clearance shims are removed and to decrease clearance shims are added With the sideplate clearances set a final check of the machine is to check the float 1...

Страница 21: ...igures M10Capscrews 43Nm 31 7ftlb M8 Shouldered Screw 25 30Nm____18 44 22 1ftlb Recommended Lubricant Grease Aero shell No 5 Clearance Checks Max Min Free movement mm 0 336 0 150 Rotor Sidelate mm 0 2...

Страница 22: ...Page 20...

Страница 23: ...4 19 PLUG AVSEAL 6MM 695 09 00 6950900841 2 2 20 SCREW SHOULDER SPECIAL 7050400059 2 2 21 CAPSCREW SKT HD ISO 12 9 M10 X 25MM PLTD 128110425 6 23 CAPSCREW SKT HD ISO 12 9 M10 X 35MM PLTD 128110435 8 3...

Страница 24: ...Page 22 GD150 Accessories...

Страница 25: ...ORB US 300001218 1 4 HYD ADP 16 ORBM x 12 JICM 302065204 1 5 HYD ADP 16 ORBM x 16 JICM 302065207 1 6 COUPLER FLANGE 6S 25mm w 8mm KEY 519031200 1 7 COUPLER SLEEVE SIZE 6 HYTREL 519266200 1 8 COUPLER F...

Страница 26: ......

Страница 27: ......

Страница 28: ...For additional information contact your local representative or visit www contactgd com blowers 2014 Gardner Denver Inc Printed in U S A...

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