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Commissioning and decommissioning

6

Commissioning and decommissioning

6.1 Commissioning

WARNING

Improper use

May lead to severe or fatal injuries. Therefore be
sure to obey the safety instructions.

CAUTION

Hot surfaces

When the machine is at operating temperature the
surface temperatures on the components (Fig. 2/
Q) may go above 70°C. You must avoid touching
the hot surfaces (marked with warning plates).

CAUTION

Noise emission

The highest noise pressure levels measured as
per EN ISO 3744 are given in Section 9. When
spending a long time in the vicinity of the running
machine use ear protectors to avoid permanent
damage to your hearing.

NOTICE

Wait until the machine stops.

The machine must only be switched on again
after it stops.

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Содержание Elmo Rietschle V-KTR 100

Страница 1: ...V V Serie V Series Drehschieber Rotary Vane Edition 1 12 2009 BA 461 EN Operating Instructions V KTR V KTR 100 140...

Страница 2: ...notes for the operator 8 2 8 Safety instructions for installing commissioning and maintenance 9 2 9 Guarantee conditions 9 3 Transport storage and disposal 10 3 1 Transportation 10 3 1 1 Unpack and c...

Страница 3: ...mbH Table of contents 7 Maintenance and repair 19 7 1 Ensuring operational safety 19 7 2 Maintenance work 19 7 2 1 Lubrication 20 7 2 2 Blades 20 7 2 3 Air ltering 22 7 2 4 Coupling 23 7 3 Repair Serv...

Страница 4: ...uctions is technically trained specialists 1 3 Supplier documentation and accompanying documents Document Contents No Supplier documentation Operating Instructions BA 461 EN Declaration of Conformit C...

Страница 5: ...combined use the machine may produce a vacuum and excess pres sure at the same time Rotary vane Machine s design or active principle Volume ow A pressure vacuum pump s suction air or compressed air O...

Страница 6: ...tions for installation commissioning maintenance and inspection work which must be obeyed to en sure the safe operation of the machine and prevent physical and material damage The safety instructions...

Страница 7: ...convey air with a relative humidity of 30 90 all non explosive non in ammable non ag gressive and non poisonous dry gases and gas air mixtures 2 4 Unacceptable operating modes extracting conveying and...

Страница 8: ...stallation commissioning maintenance and inspection work Working with electricity personnel being trained to work on the ma chine must be supervised by technical special ists only 2 6 Safety conscious...

Страница 9: ...ive devices again immediately after nishing work Vor Wie derinbetriebnahme die aufgef hrten Punkte f r die Inbetriebnahme beachten Conversion work or modi cations to the ma chine are only permissible...

Страница 10: ...WARNING Death or limbs crushed as a result of the items being transported falling or tipping over When transporting with the lifting device remem ber a Select the lifting device suitable for the tota...

Страница 11: ...uidelines Page 4 3 3 Disposal WARNING Danger from in ammable corrosive or poison ous substances Machines that come into contact with hazard ous substances must be decontaminated before disposal When d...

Страница 12: ...up and operation 4 1 Setup Fig 2 Pressure vacuum pump V KTR 100 V KTR 140 A Vacuum connection B Pressure connection C Vacuum regulating valve D Pressure regulating valve E Cooling air inlet F Cooling...

Страница 13: ...cuum pumps models V KTR 100 and V KTR 140 are suitable for creating pressure and vacuum at the same time Constant operation is permissible All models have nominal capacities of 100 and 140 m3 hr opera...

Страница 14: ...Fig 2 F must be at least 30 cm away from adjacent walls Cooling air coming out must not be sucked in again or maintenance work there must be a minimum of 40 cm in front of the lter housing Fig 2 S an...

Страница 15: ...cted correctly NOTICE Length of the connection pipes With connection pipes that have the same pipe cross section as the machine connection and are more than 3 m long a non return valve especially for...

Страница 16: ...motor s terminal box not for the plug connec tion version Compare the motor data with the data of the existing mains network current type voltage network frequency permitted current value b Connect t...

Страница 17: ...hen the machine is at operating temperature the surface temperatures on the components Fig 2 Q may go above 70 C You must avoid touching the hot surfaces marked with warning plates CAUTION Noise emiss...

Страница 18: ...phase sequence indicator to check the direction of rotation anti clockwise rotating eld 6 2 Decommissioning storing Stop the machine a Switch the machine off b If available close the cut off device i...

Страница 19: ...or installation com missioning and maintenance The whole unit should always be kept in a clean condition 7 2 Maintenance work Interval Maintenance to be carried out Section monthly Check the pipes and...

Страница 20: ...5 c on the B bearing We recommend the following brands of grease Kl berPetamoGY193 or other equivalent greases see also grease recommendation plate Fig 4 M 7 2 2 Blades Blade check V KTR models have 7...

Страница 21: ...o grease residue should be wiped off the end of the shaft and where the shaft passes through the housing lid Otherwise this grease would get into the compressor housing and would mix with the blade we...

Страница 22: ...ers their separation ef ciency will continue to deteriorate Therefore the lters should be replaced every six months The lter cartridges Fig 7 e and Fig 7 f can be removed for cleaning after undoing th...

Страница 23: ...n Undo the screws Fig 9 s5 on the motor ange Fig 9 n Remove the motor axially with the half of the coupling on the motor side Fig 5 q and sus pend with the lifting device If the sprocket Fig 9 k is da...

Страница 24: ...s Please contact the manufacturer for the address of the service centre responsible for you see Manufac turer s address NOTICE For each machine that is sent to an Elmo Rietschle Servicecentreforinspec...

Страница 25: ...ds Product Documents V Series Spare Parts Parts subject to wear and gaskets are indi cated separately on the list Web site http www service er de Select the type size and design NOTICE Only use origin...

Страница 26: ...urrent at start up version with short circuit and overload trigger as per VDE 0660 Part 2 orIEC 947 4 The blow out lter cartridge accessory is dirty Clean or replace the lter cartridges Section 7 2 3...

Страница 27: ...ob structed Check environmental condi tions Section 5 1 Clean ventilation slots Section 7 2 The blow out lter cartridge is dirty Clean or replace the lter cartridges Section 7 2 3 Section 7 4 The reg...

Страница 28: ...Length mm 964 964 Width mm 406 406 Height mm 369 369 Vacuum connection G 11 4 G 11 4 Pressure connection G 11 4 G 11 4 Die L nge sowie das Gewicht k nnen je nach Motorfabrikat von den hier aufgef hrt...

Страница 29: ......

Страница 30: ...Denver s Industrial Products Division and part of Blower Operations www gd elmorietschle com er de gardnerdenver com Gardner Denver Schopfheim GmbH Roggenbachstra e 58 79650 Schopfheim Deutschland Te...

Страница 31: ...in voltage limits codified version The following harmonized and national standards and specifications are applied EN 1012 1 1996 Compressors and vacuum pumps Safety requirements Part 1 Compressors EN...

Страница 32: ...ance or process related dangerous reaction products with which the vacuum pumps components came into contact Trade name manufacturer s Chemical Hazard Action to be taken if toxic First aid in the even...

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