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VC Series Manual

 

Size the gas pipe

 

The gas supply must be capable of handling the entire 
gas load required at the location.  Gas line sizing is 
based on gas type, the pressure drop in the system, 
the gas pressure supplied, and gas line type.  For gas 
pipe sizing in the United States, refer to the 

National 

Fuel Gas Code, NFPA 54

.  The below information is 

provided as an example.  The appropriate table from 
the applicable code must be used.

 

1. For some tables, you will need to determine the

cubic feet per hour of gas required by dividing the
gas input by the heating value of the gas
(available from the local gas company).  The gas
input needs to include all gas products at the lo-
cation and the maximum BTU usage at full load
when all gas products are in use.

2. Use the table for your gas type and pipe type to

find the pipe size required.  The pipe size must be 
able to provide the required cubic feet per hour 
of gas or the required BTU/hour.

 

Example:

 

The heating value of natural gas for your location is 
1000 BTU/FT

3

.  The gas input of the RL94i is 199,000 

BTU/HR.  Additional appliances at the location require 
65,000 BTU/hr.  Therefore the cubic feet per hour = 
(199,000 + 65,000) / 1000 = 264 FT

3

/HR.  If the pipe 

length is 10 feet then the 3/4 inch pipe size is capable 
of supplying 264 FT

3

/HR of natural gas.

 

Gas Input of all gas products (BTU / HR) 

Heating Value of Gas (BTU / FT 

)

 

Cubic Feet 
per Hour  =

 

(CFH) 

Any compound used on the threaded joint of the
gas piping shall be a type that resists the action of
liquefied petroleum gas (propane / LPG).

The gas supply line shall be gas tight, sized, and so
installed as to provide a supply of gas sufficient to
meet the maximum demand of the heater and all
other gas consuming appliances at the location
without loss of pressure.

INFORMATION

 

Refer to an approved pipe sizing chart if in doubt
about the size of the gas line.

Length 

Pipe Size (inches)

 

3/4

 

1

 

1 1/4

 

1 1/2

 

10

 

273

 

514

 

1060

 

1580

 

20

 

188

 

353

 

726

 

1090

 

30

 

151

 

284

 

583

 

873

 

40

 

129

 

243

 

499

 

747

 

50

 

114

 

215

 

442

 

662

 

60

 

104

 

195

 

400

 

600

 

70

 

95

 

179

 

368

 

552

 

80

 

89

 

167

 

343

 

514

 

90

 

83

 

157

 

322

 

482

 

100

 

79

 

148

 

304

 

455

 

Pipe Sizing Table 

-

 Natural Gas

 

Inlet Pressure:

 

less than 2 psi (55 inches W.C.)

 

Pressure Drop:

 

0.3 inches W.C.

 

Specific Gravity:

 

0.60

 

Schedule 40 Metallic Pipe

 

cubic feet per hour

 

Length 

Pipe Size (inches)

 

1/2

 

3/4

 

1

 

1 1/4

 

10

 

291

 

608

 

1150

 

2350

 

20

 

200

 

418

 

787

 

1620

 

30

 

160

 

336

 

632

 

1300

 

40

 

137

 

287

 

541

 

1110

 

50

 

122

 

255

 

480

 

985

 

60

 

110

 

231

 

434

 

892

 

80

 

101

 

212

 

400

 

821

 

100

 

94

 

197

 

372

 

763

 

Pipe Sizing Table 

-

 Propane Gas

 

Inlet Pressure:

 

11.0 inches W.C.

 

Pressure Drop:

 

0.5 inches W.C.

 

Specific Gravity:

 

1.50

 

Schedule 40 Metallic Pipe

 

Capacity in Thousands of BTU per Hour

 

©2019 Rinnai America Corporation

Содержание GD-200K

Страница 1: ...1 800 555 0973 GDCHILLERS COM INSTALLATION VIDEOS INFO GDCHILLERS COM GD 200K 400K GAS HEATER SERIES INSTALLATION GUIDE USER MANUAL...

Страница 2: ...INSTALLATION GUIDE USER MANUAL GAS HEATER SERIES 2 GAS FIRED GLYCOL HEATER SERIES 2024 G D CHILLERS INC ALL RIGHTS RESERVED...

Страница 3: ...TION VIDEO LINKS 4 GLYCOL HEATER DESCRIPTION 5 INSTALLATION REQUIREMENTS 5 PIPING RECOMMENDATIONS 6 QUICK START PROCEDURE 6 WARRANTY START UP CHECKLIST 10 SEQUENCE OF OPERATION 11 MAINTENANCE 13 TROUB...

Страница 4: ...555 0973 and choose the tech support op on Your call will be directed to an on call technician INSTALLATION VIDEO LINKS Visit the following pages for installa on video walk throughs and FAQ s www gdch...

Страница 5: ...601 W temp display Ranco ETC 111000 over temp protec on Dwyer TSW 150 main thermostat Pump contactors Panel mount key switches FACTORY TESTING All heater units are leak checked run tested and veri ed...

Страница 6: ...ycol pressure is adjustable Verify tank jacket ra ngs before pressurizing system pressure is pre set at 25 PSI Heater contains dynamic uid bypass valve and pressure gauge on supply line Bypass valve L...

Страница 7: ...7 6 6833 0 1 1 5 7851 0 1 1 675 1 5 7 6 6833 0 1 1 5 7851 0 1 1 7 6 7 03 21752 8 6833 200 77 72 2 1 5 3 3 1 7 1 62 7 21 56 567 9 81 7 21 7 25 7 7 5 1 33529 TH...

Страница 8: ...867 7 6 6833 0 1 1 5 7851 0 1 1 7 6 9 9 6 7 6 0 1 1 3 66 9 9 6 7 5 23 1 867 200 77 72 2 1 5 3 3 1 7 1 62 7 21 56 567 9 81 7 21 7 25 7 7 5 1 33529 TH...

Страница 9: ...0 1 080 5 1 0 1 1 3 66 9 9 6 7 5 23 1 6833 0 1 1 5 7851 0 1 1 200 77 72 2 1 5 3 3 1 7 1 62 7 21 56 567 9 81 7 21 7 25 7 7 5 1 33529 TH...

Страница 10: ...LEASE SEND A COPY OF COMPLETED FORM TO G D TECH SUPPORT CLEARANCE AROUND HEATER Include picture if necessary FRONT BACK LEFT RIGHT GLYCOL DYNALENE MIXTURE GLYCOL DYNALENE LEVEL Reservoir Full GLYCOL P...

Страница 11: ...d set point the thermostat stops sending power to the heater contactor and the heater turns o Below is the Rinnai temperature controller located on the door panel of the electrical enclosure It is pri...

Страница 12: ...L2 Minimum temperature alarm probe 2 ooo open probe shorted probe This is the Ranco ETC 111000 the high temperature protec on in the heater It is located inside the electrical enclosure The cuto tempe...

Страница 13: ...and glycol water ra o monthly Use glycol refractometer to con rm 35 glycol mixture Verify pump func on quarterly Con rm glycol supply pressure Listen for abnormal sounds from the pump If not in use f...

Страница 14: ...mmended solu on Dwyer TSW 150 Symptom Error code Explana on Solu on Err Memory reading error Try cycling power to the heater and reprogramming setpoint If problem persists replace unit ErP Error of pr...

Страница 15: ...5 35 5 36 0 0 8 26 9 36 5 37 0 0 8 27 5 37 5 38 0 2 4 28 0 38 2 38 7 3 7 28 4 38 5 39 0 4 2 28 5 For most applica ons G D Chillers recommends no less than and no more than 35 propylene glycol water m...

Страница 16: ...dequate as is however it is the responsibility of the end user to con rm the outlet of the PRV is in a safe loca on so that it cannot spray hot glycol water mixture onto nearby personnel Extending the...

Страница 17: ...ger Any upgrade to the original product will be covered only for the dura on of the original warranty period EXCLUSIONS This warranty does not cover for example abuse accident acts of God consumable p...

Страница 18: ...O THE EXTENT PERMITTED BY APPLICABLE LAW G D CHILLERS INC DOES NOT WARRANT THAT THE OPERATION OF ANY PRODUCTS COVERED UNDER THIS LIMITED WARRANTY WILL MEET YOUR REQUIREMENTS OR THIRD PARTY SERVICES BE...

Страница 19: ...INSTALLATION GUIDE USER MANUAL GAS HEATER SERIES G D CHILLERS INC GD MNL GSHTR_R2024B 19 Page intentionally left blank...

Страница 20: ...er indoors is possible as long as all of Rinnai s installa on requirements are sa s ed Refer to the VC Series Manual for details RINNAI RL94i VC SERIES MANUAL A copy of the RL94i installa on instruc o...

Страница 21: ...t followed exactly a fire or explosion may result causing property damage personal injury or death WARNING READ ALL OF THE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR OPERATING THIS WATER HEATER This...

Страница 22: ...door models only 21 Checklist for Gas and Electricity 21 Installation of Temperature Controller 22 Final Checklist 24 Technical Data 25 Specifications 25 Dimensions 26 Pressure Drop and Water Flow Cur...

Страница 23: ...ontroller does not control the electrical power Turn off the gas at the manual gas valve usually located immediately below the water heater Turn off the incoming water supply This can be done at the i...

Страница 24: ...cent to the appliance or to lower floors of the structure When such locations cannot be avoided it is recommended that a suitable drain pan adequately drained be installed under the appliance The pan...

Страница 25: ...he air intake location free of chemicals such as chlorine or bleach that produce fumes These fumes can damage components and reduce the life of your appliance Tankless water heater Color coded cold bl...

Страница 26: ...ranty Consideration of care for your water heater should include evaluation of water quality The water must be potable free of corrosive chemicals sand dirt or other contaminates It is up to the insta...

Страница 27: ...n a horizontal distance of 2 feet 61 cm from the center line of the terminal E Clearance to unventilated soffit F Clearance to outside corner G Clearance to inside corner H Clearance to each side of c...

Страница 28: ...E CORNER V V 0 30 m to an inside corner 0 30 m between terminals at same level Important considerations for locating vent termination under a soffit ventilated or unventilated or eave vent or to a dec...

Страница 29: ...ar commercial cooking exhaust Avoid termination locations near any air inlets Additional clearances RL75e RL94e 0 30 m to an inside corner 50 mm between terminals at same level 1 52 m vertically betwe...

Страница 30: ...e water heater to Combustibles inches mm to Non Combustibles inches mm Top of Heater 12 305 2 51 Back of Heater 0 zero 0 zero Front Panel 24 610 0 zero Front Exhaust 24 610 24 610 Sides of Heater 6 15...

Страница 31: ...addition the solenoid valves should be connected electrically to a surge protector with terminals This allows the solenoid valves to operate if the water heater is disabled due to a diagnostic code Th...

Страница 32: ...mum length for the number of elbows used The planned venting termination air intake location meets the clearances Indoor air is not being used for combustion The water supply does not contain chemical...

Страница 33: ...use vent components that are certified and listed with the water heater model The vent system must vent directly to the outside of the building and use outside air for combustion Avoid dips or sags i...

Страница 34: ...e Collector Securing Screw Horizontal Termination without using the Condensate Collector Maximum Height 5 feet 1 52 m Regions of cold climate will create more condensate in the vent system The condens...

Страница 35: ...atmosphere The end should not be under water or other substances To minimize freezing of the condensate run the condensate drain line through an interior wall or between insulation and an interior wa...

Страница 36: ...ic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21 22 and or the standard Temperature Pressure Temperature and Pressure Relief Valves and Vacuum Relief Valves CAN1 4 4 The relief valve must...

Страница 37: ...provide the ability to isolate the water heater from the structure s plumbing and allow quick access to flush the heat exchanger Check with local codes to determine if a pressure and temperature reli...

Страница 38: ...lve Boiler Drain Valve KEY This is not an engineered drawing It is intended only as a guide and not as a replacement for professionally engineered project drawings This drawing is not intended to desc...

Страница 39: ...r pressure is 20 150 psi Rinnai recommends 30 80 psi for maximum performance Installation of Gas Supply MUST DO A manual gas control valve must be placed in the gas supply line to the water heater A u...

Страница 40: ...ch pipe size is capable of supplying 264 FT3 HR of natural gas Gas Input of all gas products BTU HR Heating Value of Gas BTU FT 3 Cubic Feet per Hour CFH Any compound used on the threaded joint of the...

Страница 41: ...or remove the grounding terminal from this plug Checklist for Gas and Electricity A manual gas control valve is placed in the gas line to the water heater Check the gas lines and connections for leaks...

Страница 42: ...n the power off Do not attempt to connect the temperature controller s with the power on Although the controller is a low voltage device there is 120 volt potential next to the temperature controller...

Страница 43: ...using the holes drilled in step 1 6 Disconnect the power from the water heater 7 Remove the plastic cover from the PCB and electrical connections 8 Thread the cable through the access hole at the base...

Страница 44: ...talled with a rating that exceeds the BTU input of the water heater model Refer to the rating plate on the side of the water heater for BTU input A manual gas control valve has been placed in the gas...

Страница 45: ...0 7 kg 46 3 lb 21 0 kg 46 3 lb 21 0 kg 43 6 lb 19 8 kg 44 3 lb 20 1 kg Noise level 49 dB excluding start up or shutdown Electrical Data Normal 76 W 97 W 97 W 57 W 65 W Standby 2 W Anti frost Protectio...

Страница 46: ...INSTALLATION GUIDE USER MANUAL GAS HEATER SERIES G D CHILLERS INC GD MNL GSHTR_R2024B 21 G D Chillers welcomes any and all ques ons or concerns We can be reached at 800 555 0973 or 541 345 3903 46...

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