Page 2 - GVO1508
Door Assembly
Parts needed:
c.
Door sheet
g.
Door sides
i.
Door tops & Bottoms
l.
door strap
n.
hinges
Method:
Rivets are better for door assembly
1. Attach (i) door top & bottom to (c) door sheet @ centre ribs only
2. Attach (g) door sides to (c) sheet thru (i) @ 4 corners
3. Attach (l) door strap in centre of door sheet slipping under (g) fixing
to sheet ribs and door sides
4. Attach hinges (n) approx 150mm from top and bottom of door thru
(g) sides. Fixing should be centred on (g).
5. turn your door over and fix 4 corners thru all “U” channels.
Hanging the Door
Parts needed:
- The door you have just made
b. 1 x narrow sheet
k.
1 x “Z” door jamb (without channel attached)
Method:
1. Attach (k) 1830mm “Z” to narrow sheet (b) on the rib with
the narrow pan.
2. Lay the premade door face down on the narrow sheet ap-
prox 30mm up from bottom and down from top
3. Check door is centralised on the sheet (top & Bottom). fix
hinges through side of “Z” door jamb (k).
Front wall assembly
Parts needed:
- The pre-hung door you have just completed
and 1 padbolt
e.
2 x 1515mm “U” channels
h.
2 x 793mm door spacers
k.
1 x “Z” corner door jamb (Has “U” chan-
nel attached)
Method:
1. Lay down door with the sheet attached
and the corner door jamb (“Z” with the “U”
attached) as shown
2. Cap the sheets with (e) 1515 channels.
Channels will end short of sheeting and
corner door jamb by 10 - 15mm.
Higher
side of channel to inside.
3. Attach the (e) 1515 channels to top and
bottom of corner door jamb using (h) Door
spacers to make sure door fits gap OK
(they sit on top of the “Z” jambs).
4. Drill & Fix (Rivet or screw) channels at eve-
ry
2nd
rib down thru the top.
5. Attach door spacer at each end thru “Z” door jambs and channels.
6. 3 fixings
underneath
thru channels into sheeting pan & top and bottom of (h) door spacers
& “Z”s
7. Fit the padbolt to door strap on the outside door using wide flange rivets supplied (or
screws).
Drawings are diagrammatic and are not
necessarily to detail.
If you choose to vary from these instructions your warranty will be impaired.
(e)
(h)
(h)
(k)
(e)
(k)
Page 3 -
GVO1508
2: Back Wall
4: End Walls
If you choose to vary from these instructions your warranty will be impaired.
3: Roof
2: Back Wall
(
a
)
(i)
A. Cap 1 (a) sheet
with (f) 735mm
channels.
B. Fix the channels
thru the end ribs
and every
2nd
rib
between.
C. Make sure you put
at least 2 fixings up
thru the
underside
of the channel into
the pan of the
sheet.
D. Same again for oth-
er side wall.
You need: (per side)
2 x (f) Channels
1 x (a) Sheet
(e)
(
a
)
(e)
You need:
2 x (e) Channels
2 x (a) Sheets
A. Join 2 (a) sheets together with
2 fixings thru the overlapping
ribs making sure the ends of the
sheets are flush.
B. Cap sheeting with (e) chan-
nels .
C. Fix the channels thru the end
ribs and every
2nd
rib between.
D. Make sure you put at least 1
fixing per sheet up thru the
un-
derside
of the channel into the
pan of the sheet.
(
e
)
(
e
)
(a)
(e)
(
d
)
(j)
(e)
A. Join 2 (d) sheets together same as
the back.
B. Cap sheeting with (e) 1515mm
channels.
C. Fix the channels every
2nd
rib but
not the corners at this stage
D. Place the short flange of (j) the “L”
on top of the rib at 1 end. Make
sure ends are flush with sheeting
and put 1 fixing in the centre to
hold the “L”. Fix the corners thru
the channels and 1 more between
the corner and the centre fixing.
Perform the same at the other
end. 5 fixings ea “L”
You need:
2 x (e) Channels
2 x (d) Sheets
2 x (j) “L”s
(j)
