Galbreath U5-OR-194 Скачать руководство пользователя страница 15 | Manualshive

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15

MAINTENANCE

INTRODUCTION TO MAINTENANCE

Maintenance begins with the purchase and use of the
correct hoist properly designed for the application.
Trained, qualified, and competent personnel should
perform all operation, inspections, service, and
maintenance.
Galbreath strongly urges each owner/operator to set up
a “Preventive Maintenance Program” that will provide
timely inspection, servicing, and repair of their hoist
and its components. The purpose of this program is to
provide safe operation and maximize the service life of
the equipment.

NOTE: The suggested preventative maintenance
inspection and time intervals may need to be
adjusted due to factors such as: severe or heavy
usage, muddy or dusty environments, special
applications, and warranty and maintenance history
issues.

QUICK REFERENCE

These inspections are intended to verify that the hoist
and its components are in the proper safe operating
condition and are within normal wear guidelines. If
there are any items that do not pass your inspection,
notify the responsible party. A lockout tag must
then be placed on the equipment as outlined in the
“Lockout Procedure Guideline” section of this manual.

Daily Inspections:

•  Back-up and hoist-up warning systems
•  Cable and cable ends
•  Electrical wiring
•  Front and rear stops
•  Hydraulic and air leaks
•  Hydraulic components
• Lamps
•  Nuts and bolts
•  Oil level
•  Pivot points

•  Rear hinge
• Reflectors
• Rollers
•  Shafts and cotter keys
•  Sheave blocks
•  Structural components and welds
•  Warning label legibility

Weekly Inspections:

Grease all grease fittings. Refer to Lube Chart on page
18 for grease fitting locations.

Every Three Months:

Inspect the condition of hydraulic oil for proper color,
odor, and feel.

Every Six Months:

• Replace hydraulic oil filter
• Replace air breather

Every Twelve Months:

•  Replace hydraulic oil
•  Replace air and hydraulic oil filters
•  Clean suction strainer

NOTE: Refer to the “Preventive Maintenance”
section below for additional detailed information

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Содержание U5-OR-194

Страница 1: ...Hoist Operation and Maintenance U5 OR 174 Serial Date...

Страница 2: ...CONTAINER POSITIONING 12 CABLE POSITION 13 PINTLE HOOK APPLICATIONS 14 MAINTENANCE 15 INTRODUCTION TO MAINTENANCE 15 QUICK REFERENCE 15 PREVENTIVE MAINTENANCE 16 GENERAL 16 MECHANICAL 17 ELECTRICAL SY...

Страница 3: ...eath or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to physical injury includin...

Страница 4: ...or on the driver s side front of the tipping frame The serial number is also welded on the inside passenger side front of the tipping frame If service is required within the warranty period you must...

Страница 5: ...t to be placed into service Examples cracks lights hoses latches hitches hold downs missing labels etc 5 Meeting the appropriate lighting requirements before attempting to operate the equipment during...

Страница 6: ...with all safety devices functional Never bypass or remove safety devices which have been installed on the equipment Never operate the equipment unless these devices are fully functional 10 Avoid distr...

Страница 7: ...o inform personnel that the equipment is under repair do not operate or whatever the situation dictates All affected personnel must be informed of the meaning and appearance of the Lockout Tag MINIMUM...

Страница 8: ...ngaged This may cause air infiltration into the hydraulic system Damage to the pump may occur Never drive the truck with the PTO engaged Never drive the truck with the hoist in any position other than...

Страница 9: ...ground 3 Set truck brakes Retract the winch cylinder and connect the cable to the container hook 4 Release truck brakes Pull the container onto the hoist allowing the truck to roll under the container...

Страница 10: ...d of the rear hinge and continue pulling the container forward until it is securely locked into the front stops NOTE Center of gravity of container is past the rear hinge point of the hoist OPERATION...

Страница 11: ...ntil load slides out Before raising the hoist check both sides and rear of the hoist for personnel Do not raise the hoist if anyone is close enough to be hit should the hoist tip over Also check for a...

Страница 12: ...CONTAINER POSITIONING 1 This Container is too long for hoist 2 This Container is too far back 3 This Container is too far forward OPERATION Questions www galbreathproducts com 1 800 285 0666 Sales was...

Страница 13: ...to have the cable looped on the outboard side of the rear hold down as illustrated Always pull cable up center of hoist Never allow the cable to be pulled over the side of hoist when winching on as th...

Страница 14: ...ads Always operate the equipment smoothly and carefully Never exceed the capacity of the pintle hook and or any equipment being used Be particularly careful not to damage the pintle hook when coupling...

Страница 15: ...at the hoist and its components are in the proper safe operating condition and are within normal wear guidelines If there are any items that do not pass your inspection notify the responsible party A...

Страница 16: ...er to the Lube Chart on page 18 Suction Strainer Inspect and clean suction strainer when changing hydraulic oil Refer to Flushing the Hydraulic System on page 20 Hydraulic Oil 1 Every Three Months Ins...

Страница 17: ...sure proper and safe working condition Hoist Cable Inspect the cable daily and conduct a thorough inspection every 40 hours of usage for breakage unraveling or flat spots Inspect cable ends clamps and...

Страница 18: ...t Sheave Assembly Rod End Blocks Inside Rails Cable Lube Both Street and Curb Side Hinges Page 1 of 1 Note Yellow and green highlights illustrate where lube must be applied MAINTENANCE Questions www g...

Страница 19: ...ly Winch Cylinders Sub Frame Winch Rail Assembly Rod End Blocks Apron Rear Hinge Oil Reservoir Valve Hoist Prop ICC Bumper Gantry Mounting Bracket Front Mounting Plate Page 1 of 1 Questions www galbre...

Страница 20: ...ush inwards with about three 3 pounds of pressure 3 To service the return filter remove the four bolts on top of the filter canister 4 Remove the return filter and replace it with a new filter DO NOT...

Страница 21: ...control valve Start the truck again engage the PTO and retract the winch cylinder completely Check the oil level in the tank and fill to the top of the sight gauge again 10 Similar to Step 9 activate...

Страница 22: ...Lubricate latch pivots with a light oil lubricant 4 Check mounting fasteners for proper torque 5 Check plunger adjustment Adjustment of Holland s air activated plunger Loosen chamber rod jam nut show...

Страница 23: ...ized use other than originally intended authorized instructed or beyond the control of Wastequip This warranty does not apply to normal operating costs and adjustments including but not limited to adj...

Страница 24: ...ing Buyer s and or Buyer s customers end users or third parties acts omissions negligence misconduct breach of Wastequip sTerms or relating to a breach or non fulfillment of any representation warrant...

Страница 25: ...SE REPAIR REPLACEMENT TORT INCLUDING NEGLIGENCE AND STRICT LIABILITY OR OTHERWISE FOR LOSS OF ANTICIPATED PROFITS LOST SALES INJURYTO PERSONS OR PROPERTY LOSS BY REASON OF PLANT SHUTDOWN NON OPERATION...

Страница 26: ...www galbreathproducts com 800 285 0666 sales wastequip com GAL0014 122013...

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