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Galaxy DX5, Калибровка и обслуживание

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6

Chapter 4: Board System

Printhead Board

Main Board

Encoder sensor

Magnetic sensor

Processing

Indication

Optical Fiber plug

Printhead

cable

plug 1

Power

flat

cable plug

Status LED

Power LED

Printhead cable

plug 2

X Driver DB plug

Power cable Plug

Y Driver DB plug

Pump plug

Power

supply

plug

USB

线接口

Processing Indication

Optical Fiber plug

Status LED

Power LED

Control panel plug

Содержание DX5

Страница 1: ...1 Galaxy DX5 X 1 Printhead Calibration and Maintenance 4th July 2015 Version V3 0 ...

Страница 2: ...hapter 3 Characteristic 5 Chapter 4 Board System 6 Chapter 5 Software Installation 7 Chapter 6 Software Interface 9 Chapter 7 Software Calibration 10 Chapter 8 Other Functions and Parameters 14 Chapter 9 Maintenance 16 Chapter 10 Troubleshoot 21 Chapter 11 Output Chart 22 ...

Страница 3: ...Microsoft Windows XP 7 8 2 Recommendatory requirement CPU Intel R Core TM I3 2120 3 10 GHz or higher Memory 4 GB or higher Hard disk 1 TB or higher NTFS format Motherboard USB 2 0 connection equipped Network card Operating system Microsoft Windows XP 7 8 NOTICE Suggest user format your hard disk into 2 partitions NTFS The first partition is used for installing OS and other software the second part...

Страница 4: ...e more than 0 3V and the grounded resistance should be less than 3Ω 8 Connect the USB cable between printer and computer Check if the wires and data cables are plugged in properly 9 Install the output and the rip software 10 Move the carriage to middle of printing platform turn on the printer let the carriage move to home position and keep your hand on the emergency button for turning off the prin...

Страница 5: ... Automatically flash jetting Automatically clean printheads by flash jetting during printing Home flash jet Prevent nozzles from clogging while not in printing state Color bar Prevent nozzles from clogging and observe nozzles status Able to set the width of color bar and the instance from image Able to align printheads step difference and bi direction difference during printing Printing direction ...

Страница 6: ...sing Indication Optical Fiber plug Printhead cable plug 1 Power flat cable plug Status LED Power LED Printhead cable plug 2 X Driver DB plug Power cable Plug Y Driver DB plug Pump plug Power supply plug USB 线接口 Processing Indication Optical Fiber plug Status LED Power LED Control panel plug ...

Страница 7: ...D is on On Main board when carriage moves BUSY LED is on otherwise it is off ERROR LED is off only on when there is problem Chapter 5 Software Installation This software consist of printer driver printing adjustment and picture printing functions Please follow the following steps to install the software 1 Turn on the computer till the system is ready copy PrintExp_1 39 to your computer un zip to g...

Страница 8: ...8 ...

Страница 9: ...e commonly used function in the software 3 Status Bar From the left to the right Printer status Flash jetting function status Carriage position Preview Image information Condition bar Tools bar Directory of printing jobs Jobs to print Printing job list Configuration definition UDT_LC_LD_1H LC or LD model with 1 printhead UDT_LC_LD_2H LC or LD model with 2 printheads ...

Страница 10: ...ffect the following adjustment Align the physical vertical position of printhead The first pass line is the reference observe whether the second pass line is perfectly aligned with the first pass line If not then we need to adjust the carriage plate There are 3 situations 1 The two pass is perfectly aligned no need to adjust 2 The second is on the left side of the first pass Adjust method A Loosen...

Страница 11: ... in order to print good quality images Tip Based on the 0 position the color lines should totally matched with the Black line if not find the best one showing on the printed out color offset then input the corresponding values in the software Note that values are accumulated If the 0 position is not the perfect matching one then we have to adjust the figure on the software Go to Option Calibration...

Страница 12: ...he perfect matching one then we have to adjust the value on the software Go to Option Calibration Bi Dir Offset Repeat the test until the 0 is facing each other perfectly 5 Step offset The Step offset locates on Option Calibration Step Offset To adjust the step offset firstly adjust the Base Step then the value of other pass will be calculated automatically And slightly adjustment is needed accord...

Страница 13: ...be different according to different media Note Turn off the Eclosion Feather function first while adjusting the step offset Adjust to get the best step value Then test print to see whether there is banding on the image If so use the Eclosion Feather function to reach your best image quality The adjustment of software has been completed now Have to input 2 ...

Страница 14: ...tion is not being used The range of adjusting voltage is 42V to 1 3V 2 Other function Click Option on the main interface of the software it shows the following window Details of the print option 1 Flash Jetting frequency Set the flash jetting frequency when the printer is on standby status ...

Страница 15: ...r 0 5s Long means jetting for 1s 3 Eclosion Feather function To blur the pass line feather pass edge 1 Option Enable Disable the feather function 2 Type of Eclosion 3 Value of Eclosion 4 Color Bar 1 Distance mm Setup for distance between the color bar and the picture 2 Width mm Setup for the width of the whole color bars 3 Setup for the position of color bar in the right left both side of the imag...

Страница 16: ...lush Choose Depth clean mode to clean the damper and the printhead at the same time 3 times 3 Take out the extend tube from the Flush and keep it out in the air Choose Depth clean mode to suck out the Flush inside the damper and the printhead After that connect the damper to the ink incoming tube and fill ink again 4 Test print 9 3 Carriage Bearing and Steel Rail Maintenance Due to the carriage sl...

Страница 17: ...h clean mode to clean the damper and the printhead at the same time 2 times 3 Take out the extend tube from the Flush and keep it out in the air Choose Depth clean mode to empty the Flush inside the damper and the printhead Use the tube cover to seal the ink incoming tube keep the cartridge back to Home position and make sure the capping pad is perfectly capping the printhead 9 6 Long term shut do...

Страница 18: ...d tube from the Flush and keep it out in the air Choose Depth clean mode to empty the Flush inside the damper and the printhead 5 Take out the four tubes K C M Y from the cartridge Use the extend tube to connect them to flush ...

Страница 19: ...se Ink Fill mode at control panel use ink pump to flush ink tube until it is clear Then take out the tube from the Flush choose Ink Fill mode empty the Flush inside the ink tube Clean K C M Y tube one by one After cleaning use cap and fresh warp to seal the ink tubes ...

Страница 20: ...ke out four cartridges use fresh wrap to seal the ink supply hole and keep the cartridges in the proper place 7 Keep the carriage back to Home position and make sure the cap is perfectly sealing the printhead ...

Страница 21: ...ective 5 Keep a distance from strong magnetic field Prevent using instable input power Equip a UPS and stabilizer 10 5 Error and interruption during printing 1 Check whether optical fiber is connected well 2 Check whether printhead data cable is connected well 3 Check whether the signal cable between main board and Servo motor driver is connected well 4 Check whether the USB data cable is normal C...

Страница 22: ...level There is tolerance in different computers Output Chart Printhead Epson DX5 Number of printhead 1 Output Print Mode Fast mode output m2 h 1 6m 1 8m 2 1m 2 5m Draft 4Pass 19 20 21 22 Standard 6Pass 14 15 16 17 Quality 8Pass 9 10 11 11 High Quality 8Pass 7 7 8 8 Back lit 12Pass 4 5 5 5 ...

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