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4-3.    General Operation 

1) Turn on the main power switch of the equipment (Crane). 
2) Install four AA size batteries in the transmitter make sure the “+”and     

 

      “-” direction are correct.   
3)Rotate “EMS” mushroom clockwise 45

and pull out.

 

4)Turn the rotary key clockwise to "ON" position, then press the “Start” 

pushbutton to Power-On.   

5) Operate normally according to the function setting has done.   

6) Please proceed the following procedure after operation. 

a) Press EMS mushroom and turn the rotary key of the transmitter to 

"OFF"  position  to  shut  off  the  motion  of  the  receiver  and  remove 

the key.   

b) Switch off the main power switch of the equipment (Crane). 
c) Remove the batteries when the equipment is not going to be in use 

for a long period of time.   

 

 
 

Note:   

A)  Four  AA  size  batteries  are  required  for  the  transmitter.  There  is  a  3-

stage power indicating function with LED display.   

Green color

”: Sufficient power to operate transmitter. 

Yellow  color

”:  Power  is  depleting.  Operation  must  be  stopped 

immediately  (for  example:  down  the  goods  to  ground)  to  replace 
batteries.   

Red  color

”:  Insufficient  power.  Transmitter  will  send  out  an 

emergency  stop  signal  to  the  receiver  due  to  insufficient  power. 
Operator should avoid  this  situation  in  order  to maintain the  safety of 
operation.   

B) Turn the rotary key of the transmitter to "OFF" position; it will not only 

shut off the motion of the receiver but also save the power. Otherwise, 
the  transmitter  will  keep  staying  in  the  standby  mode  and  causing 
more power consumption.     

 

Содержание SAGA1-L40

Страница 1: ...Gain Electronic Co Ltd INSTALLATION OPERATION MANUAL ...

Страница 2: ...Chapter 3 Standard Accessories Chapter 4 Operation Chapter 5 PC Software Installation and Operation Guide Chapter 6 The relationship of the relays commands cable outputs APPENDIX Function Setting Defined by Customer SAGA1 L40 Passive Antenna Output of COM Relay Wiring Diagram ...

Страница 3: ...eturned to a service facility designated by GAIN Buyer will pay shipping charges to GAIN while GAIN will pay return shipping charges 1 3 Excluded Items This warranty does not include consumptive parts such as batteries fuses joystick buttons and relays Also this warranty does not cover defects caused by improper installation improper or insufficient maintenance unauthorized modification improper o...

Страница 4: ...ditions 9 Make sure that the batteries are in good condition and power for receiver is correct 10 Maintenance should only be done while the crane s main power is off to prevent electrical shock 11 Operating in an industrial facility is highly dangerous therefore operator must have adequate training in using SAGA1 system 12 Those who operate the machine should be healthy and have good judgment in r...

Страница 5: ...4 Chapter 3 SAGA1 L40 Standard Accessories When you get a standard and full set of SAGA1 L40 system it includes the following items 3 Belts 4 Manual Wiring Diagram 1 Transmitter 2 Receiver ...

Страница 6: ...5 Chapter 4 Operation 4 1 SAGA1 L40 Transmitter Joystick 1 Joystick 2 Emergency Stop button Pushbutton R1 Pushbutton R0 Start Selected Switch 1 Selected Switch 2 Rotary Key ...

Страница 7: ...6 4 2 SAGA1 L40 Receiver Cable Assemble 2 Cable Assemble 1 Wiring Diagram of Control Contact ...

Страница 8: ...move the batteries when the equipment is not going to be in use for a long period of time Note A Four AA size batteries are required for the transmitter There is a 3 stage power indicating function with LED display Green color Sufficient power to operate transmitter Yellow color Power is depleting Operation must be stopped immediately for example down the goods to ground to replace batteries Red c...

Страница 9: ...e procedure to transfer the data from copier to TX or RX When magnetic key is off Note 1 Make sure the power of TX or RX is OFF when copying 2 The copier for SAGA1 L40 dual colors on the appearance can also be used for existing SAGA1 L4 6 8 6B 8B L10 L12 3 The copier can copy both function settings and ID Code but to pair the crystal is still essential to match both TX and RX for communicating eac...

Страница 10: ...straighten both pins of the new crystal unit 4 Insert the new crystal unit vertically into the PC board 5 Press the new crystal down into the socket 1 3 4 2 5 Attention The frequency will be different when plugging the same crystal into the TX or RX For example T 311MHz Frequency for TX is 311 MHz R 321 7MHz Frequency for RX is 321 7MHz ...

Страница 11: ...ons There are four input voltages available for the SAGA1 L40 as follows 48 110VAC 48 220VAC 110 220VAC 220 380VAC Please disconnect the Rx s power select the proper voltage and plug inthe connector Switch the plug to choose voltage ...

Страница 12: ...will run automatically Select English Version or Chinese Version then Click Ok to proceed installing Cancel to exit Remark USB driver must be installed at first time of using USB connect cable please click the bottom line of dialogue Click here to install USB Driver to install USB driver 2 Click Next when the screen shows as below Click here to install USB Driver ...

Страница 13: ...ROM The program will add a shortcut on your desktop 5 2 Software Operation and Function Setting 1 To activate the program either double click on the desktop shortcut for SAGA1 L40 software or from the start menu of your Windows Start Programs SAGA1 SAGA1 L40 Function Setting ...

Страница 14: ...tion and Customer Info page of the program Pushbutton Selected Switches corresponding Relay Click here to next page Open File Save File Write Data Read Data Select Com Port About Program Print Preview Connection Diagram ...

Страница 15: ...fying the function page it will meet the needs of all kind of applications and make operating remote controller easier For more details please refer Appendix 2 2 Customer Info Page This page provides the basic information of end users equipment as well The data of customer info page is useful for users on equipment management and maintenance ...

Страница 16: ...er or Receiver to the computer click Read Data to retrieve the setting then click OK to see the result 2 4 Write Data Updating with new date into Transmitter or Receiver To write to another TX or RX disconnect the cable from present TX or RX and connect to target TX or RX click Write Data and then click OK Read Data Write Data ...

Страница 17: ... data to computer hard disk or write it to transmitter or receiver To save the data click Save File after destination chosen and file name typed click Save Click OK 2 6 Open File To read data from saved file To click Open File after the source file L40 chosen click Open then OK Save File Open File ...

Страница 18: ... Print Preview Connection Diagram Print allows users print out the current page showing on the monitor Preview Connection Diagram As a reference for technicians before starting the wiring installation To print out the wiring diagram click Print and then select preview connection diagram A wiring diagram will automatically be created in accordance with the mapping relationship between relays and co...

Страница 19: ...18 Preview connection diagram Fig 2 8 1 ...

Страница 20: ...nding relays are users can directly refer to corresponding Relay on function setting page For instance as Fig 6 1 shown while R0 pushbutton pressed RY1 will energizes R1 pushbutton pressed RY2 energizes Selected Switch1A SW1A RY3 energizes Selected Switch1B SW1B RY4 energizes Selected Switch2A SW1A RY5 energizes Selected Switch2B SW2B RY6 energizes Fig 6 1 Pushbutton Selected Switches correspondin...

Страница 21: ...rk By modifying through software each of the axis of Joystick 1 and Joystick 2 can reach maximum 16 relay outputs Fig 6 1 2 6 2 The fixed relationship between Relays and the wire number showing on cable assemblies The number showing on cable assembles corresponds with the number of the relay contacts For example cable assembly 1 1 Cable 1 Wire 1 connected with Relay1 cable assembly 1 12 Cable 1 Wi...

Страница 22: ...witches and joysticks more effectively via manipulating its function program Following concepts procedures please comprehend completely before doing the relay configuration 1 The total number of relays of SAGA1 L40 and the fixed relay figure s on Pushbuttons Selected Switches SAGA1 L40 provides totally 40 relays RY01 to RY40 Among these 40 relays an individual pushbutton can only be entitled one r...

Страница 23: ...le assuming only two more relays remained Joystick 1 got a higher privilege than Joystick 2 Y Axis got a higher privilege than X Axis 4 Finally a schematic preview connection diagram As page 19 Fig 2 8 1shown will automatically be created as a wiring reference after relay configuration and function settings have been completed 6 4 Illustration A 1 Hypothetical Conditions Pushbuttons R1 R0 Start Se...

Страница 24: ...23 Priority than Y Axis of Joystik 2 Please refer Fig 6 4 1 Fig 6 4 2 Fig 6 4 3 Fig 6 4 4 Fig 6 4 5 Fig 6 4 1 Fig 6 4 2 Fig 6 4 3 Fig 6 4 4 Fig 6 4 5 ...

Страница 25: ...onal relays instantly remained 2 The result of Relay Configuration Joystick 2 Y Axis would entitle two additional relays Relay27 to Relay38 in order to satisfy the 12 relay requirement then rest of two remaining relays would be entitled by Joystick 2 X Axis Relay 39 and Relay 40 Please refer Fig 6 4 6 Fig 6 4 7 and Fig 6 4 8 Fig 6 4 6 Fig 6 4 7 Fig 6 4 8 ...

Страница 26: ...p Acce Delay Acce Delay 0 Sec to 4 sec Select the time interval for each acceleration 4 1YNorth 1Xeast 2YUp 2XupxDown Inching Inching 0 05Sec to0 8Sec Select the time interval of each inching motion 5 1YSouth 1Xeast 2YDown 2xAuxUp Inching Inching 0 05Sec to0 8Sec Select the time interval of each inching motion 6 1Y 1X 2Y 2X Interlock Delay Interlock Delay 0 Sec to 4 0 Sec Interlock If it is danger...

Страница 27: ...different functions If Center Off when select SW1 selected switch to A or B position then the related relay on when rotate SW1 selected switch to A B position then the related relay off Center On SW1 selected switch has 3 position of A A B B for selecting and different functions If Center On when select SW1 selected switch to A or B position then the related relay on when rotate SW1 rotary switch ...

Страница 28: ...pushbutton and then press motion pushbutton to perform the inching motion Disable Disable R1 function 2 EMS Control 1 Ctrl by EMS 2 Bypass EMS Control by EMS means the corresponding relay of function pushbutton is controlled by EMS mushroom or emergency stop signal Bypass EMS means the corresponding relay of function pushbutton will not be controlled by EMS mushroom or emergency stop signal 3 Inch...

Страница 29: ...n 3 Auto Off 4 Enable 5 Disable Enable When Transmit Mode is for continuous it will send an EMS signal to Power off the Receiver if it is set auto off in a certain time Disable Disable the function to send EMS signal to Receiver before the Transmitter is off 4 Normal OP LED 1 On 2 OnEvery0 3V 4sec 3 Off On LED indicator will lighten with green color when Transmitter is transmitting It still works ...

Страница 30: ...ion of Normal and Control by EMS are going to de energize and it is essential to recommence the procedures of Power On again to continue operating 2 Passive Act Timing 0 5 4 0 sec The duration working time of Receiver between passive act is activated and the power or relay is really off 3 Auto off RX 1 None execute 2 10 mins 4 hrs Power off None execute The main relay of Receiver will remain energ...

Страница 31: ...ace the RF module up side down then soldering connector 4 pins into RF module 3 Short circuit two connecting points as bottom picture shown Application To improve radio reception quality under certain severe environmental such as tower crane long range conveyor tunnel and elevator etc installing external passive or dipole antenna may be required ...

Страница 32: ... connection for COM Both contacts of each 3 96 mm connector are shorted circuit Simply insert the wire into either contact of each connector will do 3 P1 P44 Terminal refer to the relay module The terminals between P1 P40 are for COM purposes Use the attached 3 different length of wires jumper to configure the COM A 4 Wiring Diagram When application requirement confirm use attached wiring diagram ...

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