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MAINTENANCE:

1. Scheduled inspections to detect and correct minor problems are part of an effective                 

    preventive maintenance program. 902000 service kit contains a complete set of gaskets,         

    seals and washers these items should be kept on hand at all times.

2. Inspect hydraulic fittings to make sure they are secure.

3. Inspect hoses for signs of damage.  Replace hoses if necessary. Inspect during operation to  

    detect any leakage, abnormal heating or vibration.

4. Inspect hydraulic fluid on a regular basis.  Clean reservoir and replace fluid if contamination  

5  Keep exterior surfaces clean.

TROUBLESHOOTING:

                                                                        

Use the Troubleshooting Chart as an aid in locating problems and correcting them. Always

check out the simplest possible cause of malfunction first. Eliminate each possible cause until

the part is located. Substitute good parts for suspected bad parts.

TROUBLE SHOOTING CHART:

1. Tool will not reciprocate when motor is running.

A.  Improperly coupled hoses.

B.  Bind in tool or nose assembly.

C.  Pump to motor coupling damaged.

D.  Hydraulic fluid level is low or viscosity not proper.

E.  Unloading valve in tool improperly installed or missing.

2. Fastener pintail fails to break off.

A.  PULL pressure set too low.

B.  Defective hose couplers.

C.  Defective internal relief valve or set too low.

D.  Overheated hydraulic fluid.

E.  Hydraulic fluid level low or viscosity not proper.

F.  Defective pump.

3. Tool will not return or push nose assembly off swaged fastener when switch is released.

A. Pressure set too low.

4. Pump making noise throughout operating cycle.

A.  Pump is cavitating, the fluid viscosity is too heavy or the fluid level may be too low.

B.  Filter is clogged or dirty.

6. Tool operates slow throughout entire cycle.

A.  Pump is cavitating, the fluid viscosity is too heavy or the fluid level may be too low.

B.  Filter is clogged or dirty.

C.  Defective pump.

6

WARNING

:

MAKE SURE AIR IS DISCONNECTED BEFORE SERVICING ANY COMPONENTS.

Содержание GB902

Страница 1: ...GAGE BILTInc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT MADE IN U S A GB902 HYDRAULIC POWERUNIT ...

Страница 2: ...min 5000 psi Output Pressure NOTE ADJUST AIR PRESSURE ACCORDING TO REQUIRED PULL PRESSURE FOR TOOL BEING USED CONSULT TOOL MANUALS FOR PROPER SETTINGS Pull Return max 10 000 psi 60 psi 5 200 lbs 70 psi 6 200 lbs 80 psi 7 200 lbs 90 psi 8 200 lbs 100 psi 9 000 lbs 110 psi MAXIMUM MAXIMUM OUTPUT 10 000 lbs Operating temperature Ambient min 0 F 18 C Hydraulic Fluid max 150 F 65 C Hydraulic Fluid Good...

Страница 3: ...NG Installation of fasteners may exceed acceptable noise levels Use approved hearing protection WARNING Proper pull and return pressures are important for proper function of installation tools Severe personal injury or damage to equipment may occur without correct pressures CAUTION Keep Nose Assemblies clean and free of chips and debris CAUTION Keep dirt and other foreign matter out of hydraulic s...

Страница 4: ...r oil alcohol glycerin etc Use of other than good quality hydraulic oil will void warranty and damage the pump hose and application We recommend Mobil DTE 13M or equivalent E F Cycle the pump with tool attached several times Re check the oil level in the pump reservoir with the tool in the relaxed position F Check for leaks PREPARATION To avoid poor performance and down time keep foreign material ...

Страница 5: ... pump 3 Connect air supply to pump 4 Insert rivet into nose assembly 5 Turn handle on pump to position A 6 Hold down on foot pedal until rivet breaks then release pedal 7 Turn handle to center position for 2 to 5 seconds to release hydraulic pressure 8 Turn handle on pump to position B 9 Hold down on foot pedal until tool is pushed off of rivet then release pedal 10 Turn handle on pump to center n...

Страница 6: ...ROUBLE SHOOTING CHART 1 Tool will not reciprocate when motor is running A Improperly coupled hoses B Bind in tool or nose assembly C Pump to motor coupling damaged D Hydraulic fluid level is low or viscosity not proper E Unloading valve in tool improperly installed or missing 2 Fastener pintail fails to break off A PULL pressure set too low B Defective hose couplers C Defective internal relief val...

Страница 7: ......

Страница 8: ... s s or 1 23 9 02 02 3 S te el ba ll 1 6 5 90 20 6 5 Fo ot p ed al 1 24 O ring 1 6 6 N A O il man if old 1 25 W a s h er 6 6 7 N A S c re w 1 26 N A Top re s erv o ir p la te 1 6 8a 90 20 6 8 S h ip pin g plug red 1 27 N A B as e 1 6 8b 90 20 6 8 1 A ir v en t plu g b lac k 1 28 Cru s h W a s h er 2 6 9 N A S p ring p in 1 29 9 02 02 9 Relief v a lv e s c re w 1 7 0 N A Co mpres s ion s p ring 2 3...

Страница 9: ...ncurred by the buyer or subsequent user in repairing or replacing defective goods or if th e goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 90 days after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRES...

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