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8

 

12/21 REV 4/22

 

 

GB808 POWERUNIT

 

 

 

The tool is shipped with a red plastic plug in the air inlet connector. The connector has a 1/4

-

18 NPT female pipe thread to accept end

-

user air hose fitting. The tool comes with oil and is ready to use.

 

 

  

1.  Remove red plastic shipping plug from air inlet on regulator (A

-

1291) and screw in your quick disconnect (air) fitting.

 

 

 

2.  Open cap on top of oil reservoir and fill with AW

-

32® oil or equivalent to approximately 3/4 full, if required.

 

 

 

3.  Connect the installation tools hydraulic line, air line, and lanyard to powerunit. (Make sure all connections are secure).

 

 

  4.

  

Connect air supply using 

1/2” (12.7 

mm) air line min. Set air pressure to 80

-

100 P.S.I. (5.5

-

6.9 bar) Max. on (A

-

1291) regulator.

 

 

  5.

  

Cycle tool five times.

 

 

  6.  See tool manual for complete set up installation instructions.

 

WARNING: 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

 

 mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and foot protection be worn during operation. 

 

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use 

 

 

                       based on their application. 

 

 

 

 

        

  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of 

 

 

 

            any moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

   ●  

Verify that hydraulic hose fittings and couplings, air and electrical connections are secure.

 

 

 

 

  

●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

   ●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool

 

 

 

                         

●  

Do not use as a hammer to force fasteners into holes or otherwise abuse tool.

 

 

WARNING: 

 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

 

WARNING:  

Do not use in explosive atmosphere.

 

 

WARNING: 

 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

CAUTION: 

  

Do not use beyond the design intent.

 

HOW TO SET

-

UP THE GB808 SERIES POWER UNIT

 

Images may not reflect actual tool

 

Powerunit shown without frame assembly

 

Air Hose

 

Red Shipping Plug

 

PULL/RETURN 

Booster Assembly

 

User Quick Disconnect Fitting

 

Hydraulic oil flows from booster 

assembly thru hydraulic line into tool

 

Install hydraulic coupler

-

male 

from tool into hydraulic coupler

-

female on power unit

 

Hydraulic 

 

oil reservoir

 

Install air lines from tool into 

A

-

577 & A

-

579 on powerunit.

 

Open oil reservoir 

cap & fill reservoir

 

Four

-

Way Valve

 

Pop Safety Valve

 

Air Filter/ Regulator

 

Air Inlet

 

Содержание GB808

Страница 1: ...OLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Страница 2: ... 4 Safety Warnings 5 Description of Functions 6 Principle of Operation 7 How to set up the GB808 Series Power Unit 8 How to use the GB808 Series Power Unit 9 Maintenance Troubleshooting and Hydraulic Thread Preparation 10 Filling and bleeding 11 Overhaul 11 12 Parts Lists 13 17 AW 32 Oil Safety Data 18 Hydraulic Powerunits 20 ...

Страница 3: ...or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DECLA...

Страница 4: ...8 Series powerunit can be configured to operate one or more tools simultaneously The GB808 Series powerunit can also be configured to hang roll with wheels or to include a vacuum system to collect spent pintails ENVIRONMENTAL USE WARNING Do not operate in an explosive atmosphere The GB808 Series Powerunit can be operated between 0ºF 118ºF 17 8ºC 47 8ºC DESCRIPTION WARNING Any other use is forbidde...

Страница 5: ...to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable pos...

Страница 6: ...F FUNCTIONS Hydraulic Outlet Air Inlet Air Outlet Regulator Oil Reservoir Cap Eyebolt to attach lanyard assembly Booster Assembly PULL RETURN Four way Valve Muffler Air exhaust Muffler Air exhaust Pop Safety Valve Image may not reflect actual tool ...

Страница 7: ...ing hydraulic oil up and into the front side of the head cylinder assembly causing the head piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the head piston to start the fastener installation When the fastener installation is completed the actuator lever assembly is released Air pressure is then built up inside of t...

Страница 8: ... Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connections are secure Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no el...

Страница 9: ... of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connections are secure Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool Do not use with any unap...

Страница 10: ...AW 32 or equivalent to maintain correct oil level Available in quart size Gage Bilt A 768 WEEKLY MAINTENANCE 703515 Vacuum Regulator Tube 4 S H C S Fitting Image may not reflect actual tool HOW TO CLEAN VACUUM REGULATOR 1 Remove vacuum regulator 703515 from tube and fitting 2 Remove 4 S H C S from front of regulator and disassemble 3 Clean both pieces in clean mineral spirits and blow dry 4 Reasse...

Страница 11: ...erunit Reduce air pressure to 50 psi 3 45 bar during bleeding procedure 6 Point the bleed port towards a container push actuator lever down and hold Block bleed port using a small piece of rubber material before releasing actuator lever to prevent ingestion of air into powerunit 7 Repeat until clear oil streams from port Check reservoir after each cycle and refill when required Do NOT drain reserv...

Страница 12: ... must read and understand all warnings and cautions WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear Any repair must be done by qualified personnel trained on Gage Bilt procedures WARNING Disconnect tool from its power source before performing overhaul Severe personal injury may occur if power source is not disconnected WARNI...

Страница 13: ...13 12 21 REV 4 22 GB808 POWERUNIT OVERHAUL BOOSTER ASSEMBLY ...

Страница 14: ...14 12 21 REV 4 22 GB808 POWERUNIT GB808 POWER UNIT BOOSTER ASSEMBLY GB808 POWER UNIT QUICK EXHAUST VALVE ...

Страница 15: ...15 12 21 REV 4 22 GB808 POWERUNIT GB808 POWER UNIT VALVE ASSEMBLY GB808 POWER UNIT REGULATOR ASSEMBLY ...

Страница 16: ...16 12 21 REV 4 22 GB808 POWERUNIT GB808 POWER UNIT ...

Страница 17: ...17 12 21 REV 4 22 GB808 POWERUNIT GB808 POWER UNIT FRAME ASSEMBLY ...

Страница 18: ...S Flashpoint 300 EXTINGUISHING MEDIA Water spray dry chemical CO2 Foam PROTECTION OF FIRE FIGHTERS Special Firefighting Procedures Water or foam may cause frothing Use water to keep fire exposed containers cool Water spray may be used to flush spills away from exposures Unusual Fire Explosion Products of combustion may contain carbon monoxide carbon dioxide and other toxic materials Do not enter e...

Страница 19: ...19 12 21 REV 4 22 GB808 POWERUNIT This page intentionally left blank ...

Страница 20: ...IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE AW 32 IS A REGISTERED TRADEMARK OF CHEVRON INTELLECTUAL PROPERTY LLC SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES GB808V POWERUNIT WITH VACUUM Sold Separately Hose Kits available to 26 ft 7 92 m Pressure 4 000 lbs 177 93kN 90 PSI 6 2 bar Fast Acting Cylinder Requires 1 2 12 7 mm Air Hose POWER 80 100 PSI compressed air 5 2 6 9 bar GB808 Dimensi...

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